B29C70/326

Filament winding device, and yarn threading method in filament winding device

A filament winding device includes a supporter configured to support a liner in a rotatable manner; a yarn supplying unit configured to support bobbins; a helical winding head configured to helical-wind a fiber bundles onto the liner; and a standard thread guiding mechanism configured to form a standard thread guide channel that guides a standard thread from the bobbins to the liner, the standard thread being different from the fiber bundles and being connected to leading ends of the fiber bundles, the standard thread guiding mechanism including nozzles configured to blow the standard thread with a compressed gas, and guide tubes configured to guide the standard thread blown by the nozzles, and the nozzles and the guide tubes being disposed along a fiber bundle guide channel, and capable of taking up the standard thread from the standard thread guide channel to the fiber bundle guide channel.

METHOD OF PRODUCING HIGH-PRESSURE TANK, AND HIGH-PRESSURE TANK
20210293380 · 2021-09-23 · ·

A method of producing a high-pressure tank including a liner and a reinforcement layer made of fiber-reinforced resin includes a process of forming at least a domed member included in the reinforcement layer. The process includes placing first fiber bundles to form a part of a protruding portion and a part of a domed main body, and placing second fiber bundles to cover the first fiber bundles. The first fiber bundles are placed, such that a fiber direction of the first fiber bundles in the protruding portion follows an axial direction of the protruding portion, and resin with which the fiber bundles are impregnated is solidified while the first fiber bundles are being placed. The second fiber bundles are placed, such that the fiber direction of the second fiber bundles intersects with the fiber direction of the first fiber bundles.

Printed Hollow Bodies and Systems and Methods for Printing Hollow Bodies
20210299941 · 2021-09-30 ·

Systems and methods for 3D printing hollow bodies, such as bodies having an exterior cylindrical shape with a hollow interior, are described. Such systems and methods utilize rotatable hollow print base supports having an interior size and/or shape that matches the desired exterior shape of the final printed structure. The printed bodies, methods, and systems enable printing of the desired hollow printed body from the outside-to-inside. They also allow easy production, customization, and modification of internal structures within the printed hollow body.

FRP TUBULAR BODY AND METHOD FOR MANUFACTURING FRP TUBULAR BODY

A FRP tubular body includes a tubular fiber structure formed by winding a reinforced fiber sheet made of fabric. The reinforced fiber sheet includes first reinforced fiber bundles arranged such that a yam main axis direction extends in a circumferential direction of the fiber structure and second reinforced fiber bundles arranged such that a yarn main axis direction extends in an axial direction of the fiber structure. The reinforced fiber sheet includes a starting end, a finishing end, and a general portion located between the starting end and the finishing end. The general portion includes the first reinforced fiber bundles and the second reinforced fiber bundles. At least one of the starting end or the finishing end is a decreased portion that is smaller than the general portion in an amount of reinforced fibers per unit length in the circumferential direction of the fiber structure.

Void Volume Measurement for a Composite Pipe
20210162650 · 2021-06-03 ·

A method of determining a void volume during manufacture of a composite pipe formed of concentric layers of adjacently positioned, helical windings of composite tape has the steps of: (a) scanning the surface of a layer of adjacently positioned, helical windings to generate scanning information; (b) using the scanning information to locate gap(s) between adjacent windings and to determine the number of gaps and characteristic dimensions of each gap in the layer; and (c) generating a calculated void volume of the layer, using the number of gaps and the characteristic dimensions of each gap for the layer. The invention also relates to a corresponding apparatus for determining a void volume during manufacture of a composite pipe formed of concentric layers of helically wound composite tape.

METHOD FOR PRODUCING HIGH-PRESSURE GAS STORAGE CONTAINER
20210146647 · 2021-05-20 ·

A method produces a high-pressure gas storage container that includes a liner and a reinforcing layer. The liner houses a high-pressure gas. The reinforcing layer is formed by winding a plurality of strip-shaped reinforcing members around an outer perimeter surface of the liner. The method includes irradiating plasma on at least a portion of the reinforcing fibers, and adjusting an irradiation intensity of the plasma such that an irradiation amount of the plasma with respect to the reinforcing fibers becomes constant in accordance with changes in a transport speed of the reinforcing fibers.

Tubular structure and a method of manufacturing thereof
10981641 · 2021-04-20 · ·

Methods and structures are disclosed. An example method includes: rotating a tubular mandrel about a longitudinal axis of the tubular mandrel; depositing a composite material on an inner surface of the tubular mandrel to form a composite tubular member on the inner surface of the tubular mandrel; inserting and expanding an inner expandable mandrel within the composite tubular member to cause the inner expandable mandrel to press the composite tubular member against the inner surface of the tubular mandrel; curing the composite tubular member; removing the inner expandable mandrel; placing a frame within the composite tubular member; and removing the tubular mandrel so as to obtain the composite tubular member with the frame placed therein.

Forming method of cylindrical composite material, inner surface layering device, and cylindrical composite material

A forming method of a cylindrical composite material includes layering a plurality of composite material sheets in a cylindrical shape with splices formed between ends of adjacent composite material sheets such that phases of the splices in a circumferential direction differ from each other; heating the composite material sheets layered at the layering while pressurizing the composite material sheets in a state where the layered composite material sheets are disposed along an inner surface of a composite material cylindrical mold to cause a resin included in the composite material sheets to react to combine the composite material sheets to be formed in a cylindrical shape; and performing an adhesion pretreatment that is performed before the heating and allows the inner surface of the composite material cylindrical mold to adhere to an outermost composite material sheet of the layered composite material sheets.

High-pressure gas storage container and method for producing high-pressure gas storage container

A high-pressure gas storage container includes a liner and a reinforcing layer. The liner houses a high-pressure gas. The reinforcing layer is formed by winding a plurality of strip-shaped reinforcing members around an outer perimeter surface of the liner. The reinforcing members are made of a plurality of reinforcing fibers that are impregnated with a resin. At least a portion of the reinforcing fibers is irradiated with plasma.

METHOD FOR IN SITU ADDITIVE MANUFACTURING OF A COATING ON A TURBOMACHINE CASING

A method of a coating by additive manufacturing on a turbomachine casing, including depositing on an internal surface of the turbomachine casing a filament of an abradable material to create a three-dimensional scaffold of filaments forming an ordered array of channels. A filamentary material deposition system is positioned at a predetermined position and distance from the internal surface of the casing; a first layer of the coating is deposited over 360; a rotation of the filamentary material deposition system is carried out by a first predetermined angle and the filamentary material deposition system is positioned at a predetermined position and distance from the deposited layer; a second layer of coating is deposited on the first coating layer, on a sector of the casing; a displacement is carried out by a predetermined angular deviation corresponding to the first sector already covered, then for the following sectors until 360 is covered; and after having carried out a rotation of the filamentary material deposition system by a second predetermined angle.