The present invention provides the composite material layer forming method of composite material container: wrap a continuous fiber around the surface of inner tank at a predetermined angle to form at least a layer of composite material, and tile an additive between composite material layers and/or inner surface and/or outer surface to prevent cracking along a fiber direction of the composite material layer.

A lightweight polymer-based composite product may include a polymer material body and a lightweight filler material that is embedded in the polymer. The polymer material body may be an in-situ polymerized polymer formed via casting of a reactive resin in a mold. The polymer may have a density of at least 1.0 g/cm.sup.3. The lightweight filler material may be concentrated on at least a portion of a first surface of the polymer material body. The lightweight filler material may have a density of between 0.1 and 1.0 g/cm.sup.3. The lightweight polymer-based composite product may have a density that is less than a comparable product that consists mainly of the polymer.

An apparatus and method is disclosed for making a carbon fiber tubular component by sliding a carbon fiber sleeve and a fiber sleeve over a tubular mandrel. The sleeves overlying the tubular mandrel are saturated with a curable resin and inserted into a mold cavity of a compression mold. The cured carbon fiber tubular component is removed from the compression mold after the curing of the resin.

A method of manufacturing a fluid impermeable rigid composite pipe (10) or hollow tube comprising the steps of:a. providing a supporting mandrel (15) that is shaped to define a bore of the pipe (10); b. laying onto the outer circumferential surface of the mandrel (10) one or more first tapes (11) made of a thermoplastic material thereby to create a first region (11) that is predominantly thermoplastic material adjacent the bore of the pipe (10); c. providing a plurality of tows (14) that comprise co-mingled reinforcing fibres and thermoplastic filaments; d. weaving a plurality of the tows (14) to form one or more circular braids (13) and laying down the one or more of the circular braids (13) on to the first layer (11): to form a second region (12); e. applying to the outer surface of the second region (12) a heat-shrinkable layer (13); f. heating the product of steps (b) to (e) on the mandrel (15) to a first temperature at which the thermoplastic materials of the one or more tapes 11 and the tows 14 melt and the heat-shrinkable layer 13 shrinks radially inwards to consolidate the melted thermoplastic material to form a thermoplastic matrix in which the reinforcing fibres are embedded and a fluid impermeable thermoplastic rich region (11) is formed at the bore of the pipe (10); and, g. allowing the pipe (10) to cool to form a self supporting pipe (10).

An apparatus includes a first tube, a motor, a support, and a tubular mold having an inside surface. The motor rotates the first tube and the tubular mold. A vacuum bag is disposed over the inside surface of the tubular mold. A plurality of second tubes and a plurality of third tubes extend radially from the first tube. The second and third tubes establish fluid communication between the first tube and a tubular space defined between the bag and the inside surface. A resin injection system is configured to inject a resin into the tubular space by conveying the resin first through the first tube, then injecting the resin through the plurality of second tubes into the bag such that the resin flows over a surface of a layer disposed inside the tubular space. A vacuum system is configured to produce a vacuum through the plurality of third tubes.

Filament winding or another technique can be used to create composite parts having various layers of pigmented fibers. The composite parts can then be milled to form one or more flat surfaces on the composite part. Due to the layering of pigmented fibers, the flat surfaces can have a pattern that resembles wood grain or another pattern. These milled composite parts can then be used as components for furniture or other items.

According to an embodiment of the disclosure, a method of creating an object with a conduit is disclosed. A material is deposited on a sacrificial collector; and, the sacrificial collector is then removed to create the object with the conduit. Both the object and the sacrificial collector can approximate the shape of desired blood vessel. The method can also include a 3-D printing of the desired shape of the mold and utilization of gallium as the sacrificial collector. The sacrificial object is created by insertion of the gallium in the mold. After removal of the gallium from the mold, fibers are electrospun onto the gallium. The gallium is removed through meltingleaving a scaffold, the object with the conduit. In addition to the gallium, an extra sacrificial layer of a water-soluble material may be utilized.