B29C70/48

PROCESS FOR MANUFACTURING A COMPOSITE BLADE FOR AN AIRCRAFT ENGINE

A process for manufacturing a blade made of composite material for a turbomachine is provided. The blade includes an airfoil having a pressure side and a suction side which extend from a leading edge to a trailing edge of the airfoil. The blade further includes a metal sheath that extends along the leading edge of the airfoil. The process includes the steps of: a) placing a preform, made by three-dimensionally weaving fibers, in a mold, a polymerizable adhesive being inserted between the sheath and the edge of the preform; and b) injecting polymerizable resin into the mold to impregnate the preform so as to form the airfoil after solidifying, wherein the resin is injected within a time interval during which the adhesive reaches a freezing point.

Insert for a wind turbine blade root

An insert (105) for a wind turbine blade root. The insert (105) has a bushing (40) and an outer surface with circumferential annular grooves (68). A transition layer 5 (102) is built up around the bushing (40). The transition layer (102) has fibrous material sheet layers and filamentary material windings (80) in the grooves which alternate with fibrous plies (98) covering the grooves (68). Each fibrous ply (98) is anchored into the grooves (68) by the windings (80). Fibrous battens (148) are fitted around the transition layer (102) to form an insert body (108). Each batten (148) 10 has a deltoid cross-section so that the battens give the insert a quadrilateral or trapezoidal cross-section.

Insert for a wind turbine blade root

An insert (105) for a wind turbine blade root. The insert (105) has a bushing (40) and an outer surface with circumferential annular grooves (68). A transition layer 5 (102) is built up around the bushing (40). The transition layer (102) has fibrous material sheet layers and filamentary material windings (80) in the grooves which alternate with fibrous plies (98) covering the grooves (68). Each fibrous ply (98) is anchored into the grooves (68) by the windings (80). Fibrous battens (148) are fitted around the transition layer (102) to form an insert body (108). Each batten (148) 10 has a deltoid cross-section so that the battens give the insert a quadrilateral or trapezoidal cross-section.

Method for manufacturing fiber reinforced resin molded article, and manufacturing device thereof
11529753 · 2022-12-20 · ·

Provided is a method for manufacturing a fiber reinforced resin molded article capable of effectively reducing the occurrence of a preform with poor resin impregnation, and such a manufacturing device thereof. After it is detected that a predetermined amount (the same amount) of resin has been individually poured into a plurality of cavities provided in a mold, the fiber layers of preforms are impregnated (compressively filled) with resin. Pressure sensors for detecting a resin injection amount are used. When closing runners, a small gap is formed in the runners.

COMPOSITE SANDWICH COMPONENTS
20220388270 · 2022-12-08 · ·

Methods of manufacturing composite sandwich components (100) and composite sandwich components overcome drawbacks in the prior art. For example, the large number of resin filled perforations that are unavoidable when manufacturing prior art composite sandwich components is avoided.

COMPOSITE SANDWICH COMPONENTS
20220388270 · 2022-12-08 · ·

Methods of manufacturing composite sandwich components (100) and composite sandwich components overcome drawbacks in the prior art. For example, the large number of resin filled perforations that are unavoidable when manufacturing prior art composite sandwich components is avoided.

METHOD FOR MAKING CONSOLIDATED COMPOSITE STRUCTURES

Disclosed herein are methods for fabricating a composite structure by forming, via additive manufacturing, a solid-phase component; positioning the solid-phase component and a reinforcement into a mold cavity; and consolidating, in the mold cavity, the solid-phase component, the reinforcement, and a liquid-phase component to form the composite structure.

METHOD FOR PRODUCING TUBE BODY
20220379570 · 2022-12-01 ·

A tube body production method includes: a disposing step of disposing carbon fibers with respect to an outer circumferential surface of a mandrel so that the carbon fibers extend in the axial direction of the mandrel; and a molding step of impregnating the fiber body with a resin on the outer circumferential surface of the mandrel and then heating the resin to mold the resin, wherein the disposing step and the molding step are performed in a state where the axial direction of the mandrel coincides with an up-down direction.

Vitrimers Containing Additives

Covalent network polymers that include one or more of a cure rate modifying (CRM) additive, a tack modifying additive, a flame retardant additive, a physical additive, and a viscosity modifying additive allow the viscosity, pot life, tackiness and safety of chemical mixtures and products to be tailored without sacrificing the mechanical properties or reprocessability of the final vitrimers. Use of additives also enables previously infeasible manufacturing techniques.

Vitrimers Containing Additives

Covalent network polymers that include one or more of a cure rate modifying (CRM) additive, a tack modifying additive, a flame retardant additive, a physical additive, and a viscosity modifying additive allow the viscosity, pot life, tackiness and safety of chemical mixtures and products to be tailored without sacrificing the mechanical properties or reprocessability of the final vitrimers. Use of additives also enables previously infeasible manufacturing techniques.