A support structure comprising a pultruded outer beam (12), a pultruded inner beam (14), a plurality of wear tabs (16) affixed to the inner beam, and a gear track (18) affixed to the inner beam. The outer beam is substantially hollow and adapted to receive the inner beam and the inner beam is shaped so that a portion of the inner beam extends nearly the entire height of the outer beam and a portion of the inner beam extends nearly the entire width of the outer beam, the plurality of wear tabs are located at one or more corners of the inner beam, and the gear track contacts a gear for facilitating movement of the inner beam.

A die or die assembly for forming a bundle of fibres into a rod or tube comprises a body (84) defining a passage 86) for conducting the bundle fibres through the die from an inlet to an outlet, a constriction (91) in the passage having an entrance shaped to form the fibres of the bundle into a desired configuration as the bundle passes through the die, and one or more conduits (92) through which a treatment fluid e.g. steam, for curing the bundle of fibres may be introduced into the passage, and wherein at last one conduit is arranged to discharge fluid in the immediate vicinity of the entrance to the constriction to facilitate passage of the fibres through the die and reduce the risk of blockage.

A method and an equipment for preparing a pultruded polyurethane composite by a polyurethane pultrusion process, and the pultruded polyurethane composite obtained by the method and use thereof are provided.

A system for a composite battery tray structure, the system including a floor extending in a longitudinal and transverse direction, the floor configured to receive at least one battery, at least one cross member disposed on the floor and extending in the transverse direction, the at least one cross member having a top surface, bottom surface and sidewalls extending vertically therbetween, the at least one cross member having a first flange extending vertically upward from the top surface, the at least one cross member having a second flange extending laterally from the bottom surface, the at least one cross member being hollow, with a support rib extending between the sidewalls and a lid disposed above the cross member, the lid having a channel extending upward, the channel configured to receive the first flange of the at least one cross member.

A method for manufacturing at least one impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer, the method including a step of impregnating the at least one fibrous material in a pultrusion head by injecting a reactive composition in the melt state including at least one precursor of the thermoplastic polymer in the presence of the fibrous material, the at least one fibrous material on entry into the pultrusion head being divided in its thickness into layers, with each layer circulating in its own channel within the pultrusion head, the reactive composition being injected into each channel and/or between the layers when they are recombined at the exit from each channel, the channel being heated, in which the precursors of the thermoplastic polymer are at least partly polymerized.

Plastic profiles are produced by a pultrusion method. For this, a mold is moved periodically relative to the stationary plastic profile and said profile is held by a holding means and transported away. In particular, the starting and the stopping of the method are problematical, since a tensile stress must be applied, by which both “slack” fibers and “rigid” profiles can be drawn through the mold. The invention creates a method and a device for simple and reliable manufacture of plastic profiles. For this, it is provided that at least one cross section of a receiving space of the at least one holding means is changed along a longitudinal axis of the holding means in order to grasp a reinforcement and/or the plastic profile.

Apparatus for producing bent multi-sided pultruded fibre reinforced plastic reinforcement bar for concrete (commonly known as FRP rebar) comprises multiple resin wetting stages to simultaneously resin impregnate multiple bundles of fibreglass rovings continuously drawn through the resin wetting stages, multiple spiral winding stages arranged to spiral wind warps around the multiple wet rovings, and multiple rotating multi-sided former frames for continuously winding thereon the multiple wet rovings and holding the multiple rovings while curing. A related method is also claimed.

The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.

The composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.

A pressurizing pre-impregnating die head for a fiber reinforced plastic sheet machine is provided. The die head includes a body; at least one group of fiber channels arranged in a longitudinal hole-through manner in a middle of the body, and a fiber yarn conveyed in the fiber channel. The body includes a feeding port and discharging ports, which communicate with each other. The discharging ports are located in outer sides of the fiber channel. Thermoplastic base materials in a molten state are paved on two sides of the fiber yarn. The thermoplastic base materials may be paved on surfaces of the two sides of the fiber yarn when being extruded.