Equipment for forming a tubular rod of fibrous material comprises: a gathering station constructed to receive a continuous supply of fibres and to gather the fibres into a bundle as the fibres advance through the equipment; a divider arranged in the path of the fibres through the equipment and constructed to from a cleft along the length of the bundle as it advances through the equipment; a mandrel positioned in the path of the bundle of fibres in alignment with the divider and constructed to form the cleft into a passage through the bundle of fibres as the bundle of fibres advances over the mandrel; and a die constructed and arranged to cooperate with the mandrel to form the fibres in a tubular configuration around the mandrel.

An impregnation section and a method for impregnating fiber rovings with a polymer resin are disclosed. The impregnation section includes an impregnation zone and a gate passage. The impregnation zone is configured to impregnate the plurality of rovings with the resin. The gate passage is in fluid communication with the impregnation zone for flowing the resin therethrough such that the resin impinges on a surface of each of the plurality of rovings facing the gate passage and substantially uniformly coats the plurality of rovings. The method includes impinging a polymer resin onto a surface of a plurality of fiber rovings, and substantially uniformly coating the plurality of rovings with the resin. The method further includes traversing the plurality of coated rovings through an impregnation zone. Each of the plurality of rovings is under a tension of from about 5 Newtons to about 300 Newtons within the impregnation zone.

Straight plastic profiles from a plastics material and a continuous reinforcement are predominantly produced continuously in a strand, usually by the pultrusion method. As the plastic profile is pulled through a mold, only straight plastic profiles are formed in known pultrusion methods. In the production of plastic profiles using semi-finished products or complex fibrous constructions, congestion of the fibrous constructions or of the semi-finished products, and thus solidification of the material, may arise when entering the mold, such that the process has to be stopped. A method and a device for the simple production of individually molded plastic profiles is provided in that the mold is formed from at least two mold parts that in relation to the cross section of the plastic profile are split and are moved in a temporally offset manner counter to a production direction of the plastic profile along a portion of the plastic profile.

A method is disclosed for additively manufacturing a composite structure. The method may include coating a continuous strand with a matrix, discharging a composite tubular structure made from the coated continuous strand, and exposing the matrix in the composite tubular structure to light to cure the matrix during discharging. The method may also include depositing a material layer onto an internal surface of the composite tubular structure as the composite tubular structure is being discharged, and wiping a squeegee over the material layer.

The composite pultruded products either in I profile or Plate profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in I profile or Plate profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.

There is described a composite structure. The composite structure has an inner core comprising foam. The composite structure further includes an outer shell surrounding the inner core and comprising a mixture of fiber reinforcement, such as fiberglass, and a resin. The resin is resistant to ultraviolet radiation. The composite structure may be used in a crossarm or a brace of a utility pole.

A method and a device for fault-free production of individually curved plastic profiles. This is achieved in that the mold and the holding means are moved in opposite directions on the plastic profile, wherein the plastic profile is moved alternately by the mold and the holding means in a production direction with different movement patterns.

Composite fibers created by a process including vertically texturizing and impregnating resin into the fibers at controlled viscosity results in stronger fibers in which virtually no microbubbles are trapped resulting in improved tensile strength for use in reinforcing concrete and other materials.

Composite fibers created by a process including vertically texturizing and impregnating resin into the fibers at controlled viscosity results in stronger fibers in which virtually no microbubbles are trapped resulting in improved tensile strength for use in reinforcing concrete and other materials.

The invention relates to a pultrusion process for the continuous production of blanks from a fibre-plastic composite material (23), an arrangement for carrying out a pultrusion process and use of the pultrusion process according to the invention and the arrangement according to the invention. The pultrusion process comprises at least the following process steps: i. providing a strand of unimpregnated fibres (21); ii. feeding the strand of unimpregnated fibres (21) to a vacuum device (5, 5, 5), which has at least one vacuum chamber (52, 52, 52); iii. generating a negative relative pressure in the at least one vacuum chamber (52, 52, 52) of the vacuum device (5, 5, 5), whereby air (200) escapes from the strand of unimpregnated fibres (21); iv. removing the almost airless strand of unimpregnated fibres (22) from the vacuum device (5, 5, 5) and feeding the almost airless strand of unimpregnated fibres (22) to an injection device (6, 6), which has at least one injection chamber (61, 61), wherein the vacuum device (5, 5, 5) and the injection device (6, 6) are connected to one another in an airtight manner, at least with respect to the surroundings; v. injecting matrix material (230) in a flowable state into the at least one injection chamber (61, 61) of the injection device (6, 6) and impregnating the strand (2) with the matrix material (230); vi. removing of the blank (23) from the injection device (6, 6). With the process according to the invention, a homogeneous and complete wetting of the fibres of the strand is advantageously achieved at a high drawing rate. Furthermore, the fibre-plastic composite is not pressed in the process.