An injection box for a pultrusion system, the injection box comprising: a housing which has at least one fibre supply opening for supplying fibres, in particular glass fibres, carbon fibres or aramid fibres; an injection connection provided on the housing for injecting a liquid matrix material; and a delivery opening for delivering the fibres impregnated with the matrix material to a curing tool; wherein the output opening has a substantially circular cross-section.

Provided is a method of manufacturing a pultruded strip for an elongate structure. The method includes the step of: providing a pultrusion apparatus including at least a pultrusion die through which a plurality of fibers are pulled to be soaked in a resin, and changing the conduction properties of selected points along the plurality of fibers upstream the pultrusion die.

A 3D thermoplastic pultrusion system and method based upon a 3D variable die system and including one or more sets of 3D thermoplastic forming machines to continuously produce thermoplastic composite pultrusions with at least one of varying cross-section geometry and constant surface contours, varying cross-section geometry and varying surface contours, and constant cross-section geometry and varying surface contours. The 3D thermoplastic pultrusion system and method including at least one of multiple pairs of shapeable and flexible bands and a rotating assembly that rotates the one or more sets of 3D thermoplastic forming machines to impart a twist to the thermoplastic composite.

An improved sucker rod and the method of making is set forth herein. The improved sucker rod is used in well drilling to connect a pump present at a well casing to a motor and drive for a pump present at a well head. The method of making the improved sucker includes coating strands of sucker rod material with a mixture of epoxy and graphene platelets, bonding them together, and then extruding them through a pultrusion machine. The resulting improved sucker rod has increased flexibility, durability, corrosion resistance, and strength.

A method of forming a composite vehicle components (e.g. walls, floor, roof) having interleaved foam core members and pre-pultruded reinforcing pillars by pultruding the cores and pillars into a vehicle component (e.g. bus sidewall formed as integral component front to rear) and cutting apertures therein for insertion of vehicle accessories (e.g. windows). Also, vehicle components can be formed having interlocking profiled edges where a first component is inserted into a second component, and rotated to bring the two components into locking engagement. A plurality of components can be formed with the same geometry, and oriented 180 degrees offset from each other to bring their profiled edges adjacent to each other.

A method and a device for fault-free production of individually curved plastic profiles. This is achieved in that the mold and the holding means are moved in opposite directions on the plastic profile, wherein the plastic profile is moved alternately by the mold and the holding means in a production direction with different movement patterns.

The invention relates to a pultrusion process for the continuous production of blanks from a fibre-plastic composite material (23), an arrangement for carrying out a pultrusion process and use of the pultrusion process according to the invention and the arrangement according to the invention. The pultrusion process comprises at least the following process steps: i. providing a strand of unimpregnated fibres (21); ii. feeding the strand of unimpregnated fibres (21) to a vacuum device (5, 5, 5), which has at least one vacuum chamber (52, 52, 52); iii. generating a negative relative pressure in the at least one vacuum chamber (52, 52, 52) of the vacuum device (5, 5, 5), whereby air (200) escapes from the strand of unimpregnated fibres (21); iv. removing the almost airless strand of unimpregnated fibres (22) from the vacuum device (5, 5, 5) and feeding the almost airless strand of unimpregnated fibres (22) to an injection device (6, 6), which has at least one injection chamber (61, 61), wherein the vacuum device (5, 5, 5) and the injection device (6, 6) are connected to one another in an airtight manner, at least with respect to the surroundings; v. injecting matrix material (230) in a flowable state into the at least one injection chamber (61, 61) of the injection device (6, 6) and impregnating the strand (2) with the matrix material (230); vi. removing of the blank (23) from the injection device (6, 6). With the process according to the invention, a homogeneous and complete wetting of the fibres of the strand is advantageously achieved at a high drawing rate. Furthermore, the fibre-plastic composite is not pressed in the process.

An extruder (1) and a method for producing high-fiber volume reinforced thermoplastic resin structures (50), as well as a tape (156) having opposing resin rich portions (302) and a fiber rich portion (304) disposed therebetween and a method for impregnating at least one fiber roving (142) with a polymer resin to form a tape (156. The extruder (1) includes an impregnation die (3) having a channel (4) that applies pressurized molten thermoplastic resin to a plurality of rovings (142) drawn through the channel (4), and a die (3) faceplate (5) facing the downstream side (34) of said die (3). The faceplate (5) has a plurality of sizing holes (42) or a slot (75) arranged along a line that the resin-impregnated rovings (142) are simultaneously drawn through that remove excess resin and pultrude the resin-impregnated rovings (142) into rod-shaped or sheet-shaped structures. The faceplate (5) is spaced apart from the downstream side (34) of the die (4) to provide a gap (6) between the die (4) and a back side of the faceplate (5).

A method for manufacturing impregnated fiber bundle includes: a step of feeding material including feeding at least one fiber bundle to a feeding wheel assembly; a step of resin molding including feeding resin to the fiber bundle in a high pressure manner to make the resin infiltrate the fiber bundle and to form an outer resin layer on the outer surface of the fiber bundle, so as to make the fiber bundle become a resin impregnated fiber bundle; a step of semi-cured molding including semi curing the resin inside and outside the resin impregnated fiber bundle by controlling temperature and pressure; and a step of reeling including reeling up the resin impregnated fiber bundle which is to be woven into a fabric.

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.