A shoulder assembly for mounting on a tire building drum is provided that includes a plurality of sections configured to interlock with another to form a shoulder ring to be mounted on a tire building drum when the tire building drum is in an expanded state, and a plurality of magnetic elements provided about a surface of the shoulder ring that is configured to contact a side of the tire building drum. The magnetic elements correspond to holding magnetic elements in the tire building drum. The shoulder ring is configured to maintain contact with the tire building drum during forming of a tire carcass, and the shoulder ring is configured to maintain its shape and stay with the formed tire carcass when the tire building drum is collapsed.

In an assembly station a carcass sleeve and an outer sleeve manufactured along respective building ones are mutually coupled. Integrated into the assembly station are engagement devices that can be alternatively coupled to an auxiliary drum carrying an outer sleeve and to a building drum carrying a carcass sleeve. A grip unit picks up the outer sleeve from the auxiliary drum associated with the engagement devices in order to position it to a location radially external to the carcass sleeve carried by the building drum associated with the engagement devices in place of the auxiliary drum. Shaping devices that can be operatively coupled to the building drum cause radial expansion of the carcass sleeve so as to enable the latter to be coupled to the outer sleeve retained by the grip unit.

An improved belt and tread drum incorporating an improved segment is disclosed. Segments are mounted in side-by-side relationship about a central axis for radial movement inwardly and outwardly with respect to the central axis and include arcuate outer surfaces that collectively define an outer circumferential working surface of the drum. The segments each define an arcuate outer surface defining a circumferential dimension, the outer surface having varied curvature along the circumferential dimension.

A forming drum has circumferentially consecutive sectors that are radially movable between a contracted condition and an expanded condition in which the sectors are radially moved away from a geometric axis in order to define a radially external abutment surface. Each sector has circumferentially opposite coupling portions, each having circumferential projections alternated with circumferential cavities. The projections of each sector are slidably engaged in the respective cavities of circumferentially adjacent sectors. From at least one of the projections, at least one support wing is extended having a first side and a second side that are respectively opposite. The first side coincides with a portion of the abutment surface and the second side at least partially overlaps one of the projections belonging to an adjacent sector. A process for building tyres employing the drum is also described.

A tyre building apparatus (1) comprising a drum (2) formed by two half-drums (7, 8), which are specular with respect to a centre plane (4) of the drum (2), are axially relatively movable and are angularly coupled to a respective shaft (5; 16) to rotate about a common axis (3); the apparatus (1) being equipped with a first actuating device (6) to rotate the drum (2) about the axis (3) and continuously vary the distance between the two half-drums (7, 8); and a second actuating device (39) to radially move the drum (2) between a configuration of maximum radial expansion and a configuration of maximum radial contraction; the first actuating device (6) being placed outside the drum (2) to axially move the half-drums (7, 8) via a relative telescopic movement of the respective shafts (5, 16); and the second actuating device (39) being arranged on board the drum (2) and being operable independently of the first actuating device (6) and of the movement of the shafts (5, 16) of the two half-drums (7, 8).

A support for assembling a green tire includes a baseplate with symmetry of revolution and members fixed to the baseplate. Each of the members includes: external elements mounted to be movable relative to one another; and a flexible strip attached to the elements of the member, such that the elements of the member are attached to one another via the flexible strip.

The invention is directed to a center deck assembly for a tire building drum. The tire building drum is rotatably mounted on a central drive shaft and includes a center section. The center deck assembly is disposed in the center section of the drum and includes a hub that seats on and is secured to the central drive shaft. At least one piston extends circumferentially in the tire building drum about the hub and a plurality of segment bars are disposed about the circumference of the center deck assembly. The at least one piston is operably connected to the segment bars by a plurality of linkages, in which each of the linkages includes a scissor-lever mechanism.

A tire building drum is rotatably mounted on a central drive shaft and includes a center portion. A center mechanism for the drum is disposed in the center portion and includes a hub that seats on and is secured to the central drive shaft. An axially-extending piston seats on and extends circumferentially about the hub. A cylinder cooperates with the hub and the piston to form a pneumatic chamber. A plurality of links are connected to the piston and a plurality of segment bars are disposed about the circumference of the center mechanism. Each one of the segment bars is connected to selected links and seats between a lip of the cylinder and a distal end plate. When compressed air is introduced into the pneumatic chamber, the piston moves in an axial direction, actuating movement of the links and in turn actuating radial movement of the segment bars.

A transfer ring for use in the manufacture of tires comprises a radially expandable and collapsible segmented gripping surface defined by a plurality of shoes, each shoe having an inwardly-facing surface mounted for movement toward and away from a central axis of the cylindrical gripping surface. Each inwardly-facing surface has first and second side edges. Each side edge has a central portion configured to be substantially parallel to a central portion of the other side edge and forms a mid-portion therebetween. Each side edge has first and second tapered portions on opposite respective ends of the central portion. Each tapered portion extends toward a tapered portion of the other side edge. The tapered portions cooperate to form a end portions that decrease in width away from the mid-portion.

A process for building tyres provides for building a carcass sleeve around a forming drum having an application diameter and two lateral half-portions axially moveable relative to each other. The carcass sleeve comprises at least one carcass ply coaxially engaged around each of the axially opposite end flaps thereof to an annular anchoring structure defining a fitting diameter smaller than the application diameter. The building of the carcass sleeve comprises: applying and stopping a leading end of a semi-finished product in form of continuous strip cut to size against a continuous surface of the forming drum; winding the semi-finished product in form of continuous strip cut to size circumferentially around the forming drum; joining a trailing end of the semi-finished product to the leading end at said continuous surface. The continuous surface is extended only partly around the forming drum. The semi-finished product, except for the leading end and the trailing end, is laid against a discontinuous circumferential surface of the forming drum adjacent to the continuous surface and belonging to the two lateral half-portions.