A door beam structure for a vehicle side door includes a door beam having a hollow cross section, wherein the door beam includes: an outside portion forming a hollow flange of the door beam arranged to face a door skin, and an inside portion forming a hollow door beam body of the door beam.

A vehicle door assembly includes a door housing configured for covering a vehicle access opening. An intrusion beam is within the door housing. A module is received on the intrusion beam and removable from the door housing. A module hinge assembly is attachable to the module. A module latch assembly is attachable to the module for securing the module to extend across the vehicle access opening. A modular vehicle door assembly and method are also disclosed.

A vehicle door assembly includes a door housing configured for covering a vehicle access opening. A frame member is disposed within the door housing. A module includes an intrusion beam coupled to the frame member and removable from the door housing. The module is configured to accept attachment of a module hinge and a module latch to provide a secondary door assembly. A modular vehicle door assembly and a method of assembling a door assembly to a vehicle are also disclosed.

A method includes molding an outer impact beam made of carbon fiber reinforced plastics (CFRP) and separately molding an inner impact beam made of CFRP. The outer impact beam and the inner impact beam are coupled to each other to form an impact beam and the impact beam is coupled to an inner panel of a vehicle door.

[Object] Provided is a configuration that makes up for a lack of tensile rigidity and a lack of collision properties at the same time.

[Solution] An automotive exterior panel according to the present invention: an exterior material 110; and a reinforcing member 120 that is in contact along an automobile inside surface of the exterior material 110 and of which a second moment of area in a direction orthogonal to the exterior material is less than or equal to 15,000 mm.sup.4 in a cross section orthogonal to a longitudinal direction of the reinforcing member. By this configuration, the second moment of area in a direction orthogonal to the longitudinal direction of the reinforcing member 120 is made less than or equal to 15,000 mm.sup.4, and hence a lack of tensile rigidity can be made up for at the same time.

A vehicle door structure includes: a metal door outer panel that includes an outermost design surface of a vehicle door; a metal annular reinforcement that (i) is provided at a door inner side of the door outer panel, (ii) has an annular shape so as to extend along an outer peripheral portion of the door outer panel, and (iii) is joined to the outer peripheral portion of the door outer panel; at least one reinforcing member that extends in a door longitudinal direction and that is joined to the annular reinforcement; and a fiber-reinforced door inner panel that is provided at a door inner side of the annular reinforcement, and is fastened to the annular reinforcement.

An impact beam structure of a CFRP door for a vehicle is disclosed. A outer impact beam and an inner impact beam are separately molded and then coupled to each other such that an impact beam is formed. The impact beam is coupled to an inner panel of the CFRP door for the vehicle.

A rear side door 20 designed to open and close an opening formed in a body 40 includes an inner panel 21 and a door beam 24. The door beam 24 is mounted on an inner panel 21 through a bracket 25 placed between the door beam 24 and the inner panel 21, and a patch member 26 is disposed on a tip part 24A of the door beam 24 at a position overlapping the tip part 24A of the door beam 24 in the vehicle widthwise direction.

A vehicle body structure includes a reinforcing material layer formed of a fiber reinforced resin and a vehicle skeleton member having a closed sectional structure formed of metal. The reinforcing material layer is bonded to a surface of the vehicle skeleton member having a recessed portion recessed toward an inside of the closed sectional structure. An adhesive is disposed at least between the recessed portion and the reinforcing material layer.

An impact beam structure of a CFRP door for a vehicle is disclosed. A outer impact beam and an inner impact beam are separately molded and then coupled to each other such that an impact beam is formed. The impact beam is coupled to an inner panel of the CFRP door for the vehicle.