A vehicle brake system includes a brake pedal unit (BPU) coupled to a vehicle brake pedal and including an input piston connected to operate a pedal simulator during a normal braking mode, and coupled to actuate a pair of output pistons during a manual push through mode. The output pistons are operable to generate brake actuating pressure at first and second outputs of the BPU. A hydraulic pressure source for supplying fluid at a controlled boost pressure is included. The system further includes a hydraulic control unit (HCU) adapted to be hydraulically connected to the BPU and the hydraulic pressure source, the HCU including a slip control valve arrangement, and a switching base brake valve arrangement for switching the brake system between the normal braking mode wherein boost pressure from the pressure source is supplied to first and second vehicle brakes, and the manual push through mode wherein brake actuating pressure from the BPU is supplied to the first and second vehicle brakes.

A pressure generating apparatus for a braking system of a motor vehicle, a flange embodied on a second housing component adjacent to a first housing component, which flange is congruent with a flange-shaped portion of the first housing component, is mounted on the flange-shaped portion of the first housing component, and the second housing component completely surrounds a transmission gear set of the first housing component. Also described is a hydraulic assemblage for interacting with the pressure generating apparatus, to a braking system for a motor vehicle, and to a method for installing a braking system for a motor vehicle.

Disclosed is to an electronic brake system. The electronic brake system includes an integrated master cylinder having a simulation chamber, a first master chamber, and a second master chamber arranged in order from a side of a brake pedal, wherein the integrated master cylinder includes a simulation piston provided to be displaceable by the brake pedal to pressurize the simulation chamber, a first master piston configured to pressurize the first master chamber and having a diameter smaller than a diameter of the simulation piston, a second master piston configured to pressurize the second master chamber and having a diameter smaller than a diameter of the first master piston, and an elastic member interposed between the simulation piston and the first master piston to provide the brake pedal with a reaction force.

A vehicle brake system includes a brake pedal unit (BPU) coupled to a vehicle brake pedal and including an input piston connected to operate a pedal simulator during a normal braking mode, and coupled to actuate a pair of output pistons during a manual push through mode. The output pistons are operable to generate brake actuating pressure at first and second outputs of the BPU. A hydraulic pressure source for supplying fluid at a controlled boost pressure is included. The system further includes a hydraulic control unit (HCU) adapted to be hydraulically connected to the BPU and the hydraulic pressure source, the HCU including a slip control valve arrangement, and a switching base brake valve arrangement for switching the brake system between the normal braking mode wherein boost pressure from the pressure source is supplied to first and second vehicle brakes, and the manual push through mode wherein brake actuating pressure from the BPU is supplied to the first and second vehicle brakes.

An electric brake system includes a reservoir, a master cylinder including first and second hydraulic ports, a simulation device providing reaction force in response to foot force applied to a brake pedal, a hydraulic-pressure supply device, a hydraulic-pressure control unit, and an electronic control unit (ECU). The hydraulic-pressure supply device converts rotational force of a motor into rectilinear motion upon receiving an electric signal from the pedal displacement sensor, and moves a double-acting piston designed to perform reciprocating motion within a hydraulic cylinder. The double-acting piston moves in both directions to generate hydraulic pressure by pressing a first hydraulic chamber provided in one end thereof, and moves in another direction to generate hydraulic pressure by pressing a second hydraulic chamber provided in the other end thereof.

Disclosed herein is a pedal simulator. The pedal simulator installed at an electronic brake system which includes a master cylinder coupled with a reserver and configured to generate an oil pressure according to a driver's pedal force, a pedal displacement sensor configured to detect displacement of a brake pedal, and an oil pressure generating device configured to output an electric signal corresponding to an operation of the brake pedal through the pedal displacement sensor, to operate a motor and also to convert a rotating force of the motor into a rectilinear motion, includes a pedal simulation unit connected with the master cylinder and configured to provide a reaction force according to the pedal force of the brake pedal; and a simulation valve connected with a rear end of the pedal simulation unit and configured to control a flow in a passage according to an opening and closing operation, wherein the simulation valve controls a flow rate of the oil by controlling a degree of opening and closing.

A method for adjusting the brake pedal counter force in a vehicle with a hydraulic vehicle brake and an electromechanical brake device includes modulating the brake pressure during the simultaneous operation of the hydraulic vehicle brake and the electromechanical brake device such that the brake pedal counter force follows a predetermined target profile.

A hydraulic booster brake system is provided. The system includes a pedal simulator capable of achieving an enhancement in backup braking performance and in design freedom of the pedal simulator. The system includes a main master cylinder that is connected to a brake pedal while being connected to the pedal simulator via the pedal-side hydraulic line, and a sub master cylinder that is connected to the brake pedal while being connected to the pedal simulator and a fluid reservoir via the pedal-side hydraulic line. A first simulator valve is installed at a portion of the pedal-side hydraulic line between the main master cylinder and the pedal simulator. A second simulator valve is installed at a portion of the pedal-side hydraulic line between the sub master cylinder and the fluid reservoir.

A pressure generating apparatus for a braking system of a motor vehicle, a flange embodied on a second housing component adjacent to a first housing component, which flange is congruent with a flange-shaped portion of the first housing component, is mounted on the flange-shaped portion of the first housing component, and the second housing component completely surrounds a transmission gear set of the first housing component. Also described is a hydraulic assemblage for interacting with the pressure generating apparatus, to a braking system for a motor vehicle, and to a method for installing a braking system for a motor vehicle.

A brake pedal feedback system includes a spring driver, a first spring, a first brake pedal, and a second brake pedal. The spring driver includes a first recess and a second recess. The first brake pedal includes a first extension at least partially positioned in the first recess. The second first brake pedal includes a second extension at least partially positioned in the second recess. When the first brake pedal is in an engaged position and the second brake pedal is in a disengaged position, the first extension contacts a first surface of the first recess causing the spring driver to move the first spring from a relaxed condition to an energy storing condition, and the second extension is spaced apart from a first surface of the second recess.