An assembly of stacked mattresses and a method for preparing such an assembly are provided. The assembly of stacked mattresses comprises a first pallet, a second pallet, a plurality of mattresses positioned between the first pallet and the second pallet and straps coupling the first pallet to the second pallet, the plurality of mattresses being in a compressed state between the first pallet and the second pallet and the straps restraining expansion of the plurality of mattresses. The second pallet is comprised of a supporting member and a plurality of elongated reinforcing members extending across the supporting member, at least some of the reinforcing members including respective strap guiding members extending longitudinally along the elongated reinforcing member. At least some of the straps engage respective ones of the strap guiding members of the plurality of elongated reinforcing member of the second pallet so that displacement of the straps is constrained by the strap guiding members. In accordance with another aspect, a pallet for using in shipping bedding products is provided.

A pallet includes a top deck, a bottom deck, and spaced apart support blocks coupled between the top and bottom decks and forming an opening therebetween for receiving a lifting member. The top deck includes at least one deck scoop area on an underside thereof. A thickness of the top deck is reduced in the at least one deck scoop area to reduce influence of top deck deflection on ability of the lifting member to pass through the opening between the top and bottom decks.

A pallet includes a top deck having an upper surface and an opposing lower surface. The top deck includes grommet openings extending therethrough, and grommets are inserted into the grommet openings. Each grommet includes an upper section having an outer exposed surface extending above the upper surface of the top deck, and at least one lower section having an outer exposed surface extending below the lower surface of the top deck.

A foldably constructed pallet includes a top member forming a top surface of the foldably constructed pallet and a bottom member forming a bottom surface of the foldably constructed pallet. The bottom member includes, extending from the bottom surface, a plurality of outer sidewalls, and a plurality of internal sidewalls. An outer sidewall of the plurality of outer sidewalls and an internal sidewall of the plurality of internal sidewalls cooperate to define a cradle configured to hold a structural insert such that folded panels of the structural insert may be engaged with each of the outer sidewall and the internal sidewall. The top member may be connected to the bottom member and covering the cradle.

A continuously extruded unitary blank (CUBE) has a top, a bottom, two sides and at least one webbing there between parallel to the two sides. The CUBE has a front cut end and a rear cut end which define two open face channels to accommodate the forks of a fork lift and pallet jack. Two spaces are manufactured in the two sides and in the at least one webbing to accept a lateral insertion and a lateral removal of the forks. Chamfers are manufactured in edges of the cutouts to facilitate the insertion and the removal of the forks from the pallet. Chamfers are also manufactured in the front and rear cut ends to facilitate accommodation of the forks. Voids are manufactured in the bottom to allow pallet jack wheels to pass into the pallet and rest on a surface for a lifting of the pallet from the surface.

An assembly of stacked mattresses and a method for preparing such an assembly are provided. The assembly of stacked mattresses comprises a first pallet, a second pallet, a plurality of mattresses positioned between the first pallet and the second pallet and straps coupling the first pallet to the second pallet, the plurality of mattresses being in a compressed state between the first pallet and the second pallet and the straps restraining expansion of the plurality of mattresses. The second pallet is comprised of a supporting member and a plurality of elongated reinforcing members extending across the supporting member, at least some of the reinforcing members including respective strap guiding members extending longitudinally along the elongated reinforcing member. At least some of the straps engage respective ones of the strap guiding members of the plurality of elongated reinforcing member of the second pallet so that displacement of the straps is constrained by the strap guiding members. In accordance with another aspect, a pallet for using in shipping bedding products is provided.

An asymmetric mold core for forming curved floor openings in pallets is taught. The mold core contains: a base, the base attachable to a frame in a rotomold, a bottom section integral at a distal end to the base, the bottom section comprising a bottom convex curve having a bottom convex curve radius and a bottom convex curve rotational center, a top section integral at a distal end to the base, the top section comprising a top convex curve, the top convex curve having a top convex curve radius and a top convex curve rotational center, the top convex curve radius being different from the bottom convex curve radius and the top convex curve rational center differing from the bottom convex curve rotational center; a first side section, the first side section positioned and integral at a distal end to the base and positioned between and integral with the bottom section and the top section; a second side section the second side section positioned and integral at a distal end to the base and positioned between and integral with the bottom section and the top section, the second side section positioned parallel to the first side section; and a face.

A half pallet includes a deck having opposite front and rear edges and opposite end edges. The end edges are shorter than the front and rear edges. End supports below the deck are adjacent end edges of the deck. The deck extends forward and rearward of the end supports. Each of the end supports includes a front edge recessed from the front edge of the deck and a rear edge recessed from the rear edge of the deck. Each end support prevents entry of a fork tine between the front edge of the end support and the rear edge of the end support.

A bin assembly including: a container having a base and sidewalls extending upwardly and outwardly from the base; at least one locking portion disposed on the base; a pallet; and at least one locking mechanism disposed on the pallet, complementary to the at least one locking portion, wherein relative rotation between the container and the pallet engages or disengages the at least one locking portion and at least one locking mechanism to respectively lock or unlock the pallet and the container.

A block assembly for connecting a first section and a second section of a load bearing assembly includes a male fitting and a female fitting. The male fitting includes a male fitting body and a projection extending from the male fitting body. The female fitting includes a female fitting body and defines a fitting cavity extending within an interior of the female fitting body. The male fitting couples with the female fitting by inserting the male fitting body within the fitting cavity and moving the male fitting body toward a base of the female fitting. The projection on the male fitting interacts with an interlocking joint on the female fitting to resist detachment of the male fitting with respect to the female fitting.