A body impact protection system includes an inner layer and an impact force dampening and defusing structure. The inner layer includes a material composition and is adjacent to a body part when the body impact protection system is worn. The impact force dampening and defusing structure is juxtaposed to the inner layer and includes a plurality of components. The components function to reduce pressure on the body part from an impact force on a layer by layer basis. Each layer of the system dampens and defuses the impact force such that, by the time it reaches the body part, it has been substantially attenuated and spread over a large area.

A body limb protection system includes an outer layer, an inner layer, and a force dampening and defusing structure. The outer layer includes a first material composition and has an exterior surface that includes a substantially planer area. The inner layer includes a second material composition and has a shape corresponding to a body limb portion. The force dampening and defusing structure is positioned between the inner layer and the outer layer. The force dampening and defusing structure has a shape corresponding to a difference between the shapes of the inner and outer layers. The force dampening and defusing structure includes a plurality of components arranged to reduce pressure on the body limb portion when a force is applied to the substantially planer area.

An impact force dampening and defusing structure includes a plurality of components arranged in a grid array. A component has a three-dimensional geometric shape that includes an impact receiving surface area and an impact defusing surface area. The impact defusing surface area is larger than, and a distance d from, the impact receiving surface area. The component includes a material composition and, when an impact force strikes the impact receiving surface area of the component and the impact force dampening and defusing structure is in position to protect a body part, the component contributes to reducing pressure on the body part based on the material composition, the distance d, the impact receiving surface area, and the impact defusing surface area.

A force defusing structure includes first and second plurality of spherical shaped objects. A first spherical shaped object is proximally positioned to two or more second spherical shaped objects. When a force is applied to the first spherical shaped object, the first spherical shaped object collides with the two or more second spherical shaped objects to defuse the force based on a multi-dimensional collision between the first spherical shaped object and the two or more second spherical shaped objects.

A sports pad is provided including an outer shell defining a pocket and a pad received and held in the pocket. A three dimensional image element is captured between said outer shell and the front face of the pad. That image element projects an image outline through the outer shell to enhance the uniform of the player wearing the sports pad.

Apparatuses and methods thereof for employing impact resistant materials, pads, and layers are disclosed. Aspects of the invention include, an impact resistant material including an elastomer material having a base layer and a plurality of raised portions extending upward from the base layer, wherein each of the plurality of raised portions has a top surface and at least three primary sides. Each of the at least three primary sides having a middle region positioned closer to a center of the respective raised portion than either end region of the respective primary side.

A shin guard includes a protective plate having a front face and a rear face. The rear face is contoured to fit around a shin of a wearer of the shin guard. Further, the shin guard includes a three dimensional image element carried on the front face. This image element projects an image outline through a sock worn over the shin guard. A sports pad is provided including an outer shell defining a pocket and a pad received and held in the pocket. A three dimensional image element is captured between said outer shell and the front face of the pad. That image element projects an image outline through the outer shell to enhance the uniform of the player wearing the sports pad.

A headband is provided which has a fabric layer defining pockets, padding layers positioned circumferentially around the headband in the pockets, and an impact panel. The impact panel is positioned to be proximate to the forehead of a wearer of the headband. One of the padding layers is positioned behind the impact panel, such that the padding layer is positioned between the impact panel and the forehead of a wearer.

Method for producing a padding (10) by means of 3D printing by deposition of at least one first filament directly onto a portion of fabric (18) to make at least the first layer of a plurality of layers that define a multi-plane structure.

A three dimensional pad for wearing under sports clothing to produce a desired image through the sports clothing includes a removable pad having a body with a front face and a rear face. A three dimensional image element is secured to the front face of the body whereby when the pad is positioned underneath an exposed fabric area of the sports clothing a desired image outline is produced.