B29C48/767

Process for mixing olefin polymer with reactants

The present invention is directed to a process for producing a modified olefin polymer having increased melt strength in an extruder. The process comprising the steps of: (A) contacting a stream comprising particles of an olefin polymer with a vapour stream of a functionally unsaturated compound in vapour phase thereby producing a first mixed stream; (B) passing the first mixed stream to an extruder; (C) melting the polymer particles of the first mixed stream in the extruder; (D) introducing a stream of a free radical generator either into the first mixed stream or into the extruder; and (E) extruding the first mixed stream and the free radical generator at a temperature which is greater than the decomposition temperature of the free radical generator and the melting temperature of the olefin polymer but less than the decomposition temperature of the olefin polymer thereby producing the modified olefin polymer in the extruder.

Co-rotating self-cleaning two-screw extruder with a gradual number of threads and through self-cleaning function, and a processing method using the same

A co-rotating self-cleaning two-screw extruder with a gradual number of threads and through self-cleaning function, and a processing method using the same, are disclosed. The screw assembly in the extruder includes a first screw (3) and a second screw (4) that co-rotate at the same speed in engagement; the first screw (3) includes a first single threaded element, a first transition element, a multiple threaded element, a second transition element and a second single threaded element that are connected in sequence; and the second screw (4) includes a first single threaded element, a third transition element, a multiple threaded element, a fourth transition element and a second single threaded element that are connected in sequence. The materials are transferred by rotation of the first (3) and second screws (4), and get their respective compositions mixed based on the structure of a gradual number of threads; with the flow passage expanded, contracted and re-expanded in shape in sequence, the materials undergo the single-to-multiple threaded, multiple-to-single threaded and again single-to-multiple threaded chaotic mixing in sequence; and the first and second screws achieve the self-cleaning effect by wiping each other.

Multiple screw extruder implemented with vacuum vent and screws configured to densify, or extract fluid from, material processed by the extruder

A multiple screw extruder (50) combines application of vacuum to a vacuum vent (62) positioned between material feed locations (70, 72) of the extruder and use of specially configured extruder screws (58) to extract gases, primarily air, out of the extruder to densify the materials introduced into it and to extract unwanted fluid from material introduced for mixture with molten polymeric material flowing through the extruder. The multiple screw extruder is operationally versatile in that it is capable of carrying out the material densification and fluid extraction processes either separately or simultaneously. Implementation of the disclosed vacuum feed technology provides an increase in rate of extrudate throughput as compared with that achievable by implementation of atmospheric venting (16) in a conventionally configured extruder (10a, 10b).

PROCESS FOR REMOVING VOLATILE COMPONENTS FROM AN OLEFIN POLYMER AND ARTICLE OBTAINED
20210095058 · 2021-04-01 ·

The invention relates to a process for removal of volatile components from an olefin polymer, the process carried out in an extruder comprising at least one vacuum degassing zone, said process comprising the steps of: (a) introducing a stream of an olefin polymer into the extruder; (b) extruding the olefin polymer in the extruder at a temperature which is higher than the melting temperature of the olefin polymer but lower than the decomposition temperature of the olefin polymer, thereby producing an olefin polymer melt having reduced amount of volatile components, wherein the process in the extruder has a residence time distribution broadness (σ2) in the range of 800 to 4000 as define by equation (1) wherein: σ2 is the residence time distribution broadness, T is the mean residence time, t is the interval of residence time a fluid element of the olefin polymer spends in the extruder, E(t) is the residence time distribution function, and wherein the process optionally comprises a step (c) where the melt of the olefin polymer is passed through a die zone to a pelletizer for pelletizing the obtained olefin polymer.


σ.sup.2=∫.sub.0.sup.∞(t−τ).sup.2E(t)dt   equation (1)

Extruder screw having paths within the screw, extruder, and extrusion method

An extruder screw includes a screw main body, conveyance portions, barrier portions, and paths. The raw materials, the conveyance of which is limited by the barrier portions, flow in from the entrance. The raw materials flowing in from the entrance flow through the paths in an opposite direction to a conveyance direction of the conveyance portions. The exit is opened in the outer circumferential surface of the screw main body at a position on an upstream side in the conveyance direction in the conveyance portions in which the entrance is opened.

EXTRUSION METHOD FOR PRODUCING A THERMOPLASTIC MOLDING COMPOUND, AND DEVICE FOR CARRYING OUT THE METHOD
20210122086 · 2021-04-29 ·

Method for producing a thermoplastic molding compound (F) in an extruder, which has at least one screw having an outside diameter (D), wherein a thermoplastic component (TP) containing at least one thermoplastic polymer, a component (C) containing a graft polymer based in particular on butadiene and/or acrylate, and optionally a component (Z) containing additives are heated to a temperature of 200° C. to 280° C., melted and mixed by supplying thermal energy in a melting section (S) and/or in at least one mixing section (M) such that the thermoplastic molding compound (F) is formed, and the thermoplastic molding compound is subsequently degassed in a degassing zone (E) of the extruder, wherein an absolute pressure (P1) of less than 2 bar is set in this zone, and after the degassing the molding compound (F) is conveyed to a melt pump (SP) by screw elements, wherein the total length of the screw elements of a conveying path (FS) from the degassing opening (O) to the melt pump (SP) is less than five times the outside diameter (D) of the at least one screw.

Compact camera module
10941275 · 2021-03-09 · ·

A compact camera module that contains a generally planar base on which is mounted a lens barrel is provided. The base, barrel, or both are molded from a polymer composition that includes a thermotropic liquid crystalline polymer and a plurality of mineral fibers (also known as whisker). The mineral fibers have a median width of from about 1 to about 35 micrometers and constitute from about 5 wt. % to about 60 wt. % of the polymer composition.

Grain dehydrating compressor for wet grain system and method
10960632 · 2021-03-30 · ·

A process for producing a substantially dry product, according to various embodiments, may include receiving wet grain at a first screw The process includes receiving the wet grain at a second screw from the first screw. The process includes compressing the wet grain between the first screw and the second screw and dehydrating the wet grain when the wet grain is located within at least one zone of the first screw and the second screw to cause a physical property change to the wet grain.

2-stage extrusion apparatus and method of extrusion
10933572 · 2021-03-02 · ·

A consolidation system configured to consolidate a bulk molding compound, the apparatus comprises a barrel, a low compression first stage within the barrel, a high compression second stage within the barrel coupled with the low compression first stage, a die breaker coupled to the high compression second stage, and an extrusion die coupled to the die breaker. The low compression first stage includes a low compression screw for mixing and compressing a bulk molding compound comprising a resin and fillers. The high compression second stage includes a high compression screw for compressing the bulk molding compound into a compressed material. The die breaker comprises at least one of a plurality of holes or a plurality of slots.

Method and device for continuously modifying a polymer melt made of non-extracted polyamide 6 with one or more additives
10899060 · 2021-01-26 ·

A method and a device for admixing additives into a polymer melt made of non-extracted polyamide 6 are disclosed. The polymer melt is combined in a highly concentrated form with an additional melt flow without additives and mixed therewith. Additionally, a part of the melt is branched off from a main melt flow (3), wherein the sub-melt flow (4) is transported into a dispersing device (5) and is supplied and mixed with one or more additives (12). The side-melt flow (4) with additives is then returned into the main melt flow (3), mixed with the main melt flow, and subsequently supplied for further processing.