B29C48/767

ACRYLIC RUBBER EXCELLENT IN WATER RESISTANCE
20220259347 · 2022-08-18 · ·

An acrylic rubber excellent in water resistance and a method for producing the same are provided. An acrylic rubber composed of: 70 to 99.9 wt % of a bonding unit derived from (meth) acrylic acid ester; 0.1 to 10 wt % of a bonding unit derived from a cross-linkable monomer; and if necessary, 0 to 20 wt % of a bonding unit derived from another monomer, wherein the ash content is 0.5 wt % or less, the total amount of magnesium and phosphorus in the ash is 30 wt % or more, a ratio of the magnesium to the phosphorus ([Mg]/[P]) by weight is 0.4 to 2.5, and Mooney viscosity (ML1+4, 100° C.) of the rubber is 10 to 150 is particularly excellent in water resistance, and a rubber cross-linked product using the same is also excellent in physical properties.

Extruder screw passages, extruder and extrusion method

An extruder screw includes a screw body. The screw body is rotated about an axis parallel to a direction of conveyance of a raw material. A conveyance portion having a flight is provided on the outer peripheral surface of the screw body. The flight is configured to convey the raw material along the axis of the screw body when the screw body is rotated. A passage for permitting the raw material fed by the flight to pass therethrough to the outer peripheral surface of the screw body is provided in the screw body in a position deviated from the axis of the screw body.

Extruder screw with conveying portions and barrier portions and extrusion methods using the extruder screw and a plurality of barrel blocks

An extruder includes a screw for extruder provided with a screw element for kneading a raw material, and a barrel including a cylinder portion in which the screw is inserted so as to be rotatable. A plurality of screw elements identical with the screw element are provided in a longitudinal direction of the screw under a certain rule. The barrel is integrated by combining a plurality of barrel blocks blocked. Each of the plurality of barrel blocks is configured in accordance with a length of the screw element provided in the longitudinal direction of the screw.

Polybutylene Terephthalate With Low THF Content

The invention relates to injection molded parts, preferably injection molded parts in the form of automotive interior parts, having a low TVOC content and a low tetrahydrofuran content based on polybutylene terephthalate synthesized from butanediol and terephthalic acid, compounded in a compounder under vacuum and subsequently processed by injection molding, wherein TVOC stands for “Total Volatile Organic Compounds”.

ACRYLIC RUBBER SHEET EXCELLENT IN WATER RESISTANCE
20220251277 · 2022-08-11 · ·

An acrylic rubber sheet excellent in storage stability and water resistance, a method for producing the same, a rubber mixture containing the acrylic rubber sheet and a rubber cross-linked product thereof are provided. The acrylic rubber sheet according to the present invention includes an acrylic rubber having a reactive group and having a weight average molecular weight (Mw), a ratio of a Z-average molecular weight (Mz) and a weight average molecular weight (Mw) in a specific range. The acrylic rubber sheet according to the present invention has an ash content of 0.2% by weight or less, an amount of gel insoluble in methyl ethyl ketone is 50% by weight or less, and a water content of less than 1% by weight, and is excellent in water resistance and highly well-balanced in strength properties and processability.

METHOD FOR THE MANUFACTURE OF A FOAMED EXTRUDATE

A method for producing a foamed extrudate comprises a device containing a main melting device and an auxiliary melting device. A first melt is generated in the main melting device, a second melt is generated in the auxiliary melting device from a meltable starting material. At least one reactive additive is added to the meltable starting material, wherein the at least one reactive additive being selected from the group consisting of a chemical blowing agent and an active nucleating agent is mixed in the auxiliary melting device with the second melt, so that an additive-containing second melt is obtained in the auxiliary melting device which is added to the first melt.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220176607 · 2022-06-09 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Systems and methods for manufacturing bulked continuous filament
11292174 · 2022-04-05 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Device and method for degassing and filtering polymer melts
11285406 · 2022-03-29 · ·

An apparatus for filtering and degassing a plastic melt, in particular of a thermoplastic plastic melt, comprising a feeding extruder (11) which comprises at least one extrusion worm (13) which is rotatable in a housing, wherein the feeding extruder opens into the feeding region of one or several parallel melt filter modules (31) and a discharge extruder (21) with at least one extrusion worm (23) is situated in the discharge region of the melt filter(s), said discharge extruder being operated in the opposite direction of the feeding extruder in such a way that the worm tip (24) acts as the intake zone and the region near the drive acts as the discharge zone, wherein, for discharging the melt, a discharge aperture (27) in the housing is provided before the drive (22) of the discharge extruder, wherein the shaft of the extrusion worm of the discharge extruder is sealed against the drive of the discharge extruder with a sealing element (26) and wherein the feeding extruder opens into melt valves (25) and/or melt deflectors which are upstream of the melt filter, and, in the discharge region of the melt filter(s) and downstream of the melt filter, melt valves (25) and/or melt deflectors are provided, subsequent to which the discharge extruder is situated and the worm tips are mounted.

METHOD AND REPROCESSING INSTALLATION FOR REPROCESSING FILM WASTE MATERIAL
20220105662 · 2022-04-07 ·

In a method for reprocessing film waste material, the film waste material is comminuted into recycling material by means of a comminuting device. The recycling material is fed by means of a feeding device in a multi-shaft screw machine. In the multi-shaft screw machine, the recycling material is plasticized into a material melt and processed into raw material. The raw material may again be fed to a production installation for the production of films.