An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

The invention relates to a device comprising a first fixing element, a further fixing element and a folded planar composite; wherein the first fixing element comprises a first fixing surface and the further fixing element comprises a further fixing surface; wherein the folded planar composite is at least partially fixed between the first fixing surface and the further fixing surface; wherein the folded planar composite comprises a first composite region; wherein the first composite region comprises a first layer sequence comprising a first composite layer comprising a first carrier layer, a second composite layer comprising a second carrier layer, a third composite layer comprising a third carrier layer and a fourth composite layer comprising a fourth carrier layer; wherein in the first composite region the second composite layer is joined to the third composite layer and the third composite layer is joined to the fourth composite layer; wherein in the first composite region the third carrier layer is characterised by a smaller layer thickness than in each case one selected from the group consisting of the first carrier layer, the second carrier layer and the fourth carrier layer or a combination of at least two of these; wherein the first fixing surface or the further fixing surface or both comprises a recess comprising a first recess region; wherein the first composite region is located at least partially between the first recess region and the first fixing surface or the further fixing surface.

A device comprising a first fixing element, a further fixing element, and a folded planar composite is disclosed. The first fixing element comprises a first fixing surface and the further fixing element comprises a further fixing surface. The folded planar composite is at least partially fixed between the first fixing surface and the further fixing surface. The folded planar composite comprises a first composite region and a further composite region.

A method and device for thermal activation of tube-shaped packaging sleeves made of cardboard/plastic composite material, wherein a hot gas is applied to the tube-shaped packaging sleeve by a heating device in order to produce the base or the head of the packaging. To achieve even heating for the activation of the contact surfaces with production using simple construction, wherein the energy required for the activation process is used as completely as possible for the heating of the surfaces to be activated, the heating device is placed into effective contact with the surfaces to be activated by the heating device being moved inside the tube-shaped packaging sleeves for activation. The heating device has at least one nozzle element with an outlet opening, the external shape of which nozzle element corresponds to the internal shape of the end of the tube-shaped packaging sleeve to be activated.

An ultrasonic system and method for sealing a complex interface, such as a Gable top, having multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. The system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Only one application of the frequency- and phase-synchronized ultrasonic energy is required to hermetically seal all the layers of the interface together.

A device for inductive sealing of a plurality of plies of a laminate which comprises a carrier layer made of electrically non-conductive material, a sealing layer made of thermoplastic material and a metal layer disposed between the sealing layer and the carrier layer, includes two compressible sealing jaws, each fitted with an inductor embedded in a block of the sealing jaw. The block of each sealing jaw consists of a metallic material. A concentrator of each sealing jaw is composed of a plurality of partial pieces, wherein each partial piece consists of a material suitable for magnetic field concentration and all the partial pieces are electrically insulated from one another and with respect to the metal block. The inductor is disposed in a groove in the concentrator.

An assembly and method for handling packaging containers for foodstuffs is disclosed. The assembly and method may include a support plate attachable on a rail for holding packaging containers raised from a sheet of web material, a membrane arranged on the support plate and at least one inlet for receiving fluid intended to inflate the membrane. The assembly may be arranged at a sealing station for the packaging container and the membrane may be configured to be inflated through the fluid inlet in order to press against at least two walls of the packaging container during sealing of the container in order to prevent bulging of the sealed container.

A method and a device for heat sealing multiple plies of a laminate from which gable top packaging can be produced, wherein the laminate has a carrier layer made of electrically non-conductive material and a sealing layer made of thermoplastic material on at least one surface of the laminate. To heat seal multiple plies of a laminate in a high-frequency alternating electric field, the alternating electric field is generated by a first lead of an HF voltage supply in a first sub-region of the sealing region and is generated by a second lead of the HF voltage supply, differing from the first lead, in at least a second sub-region of the sealing region, so that a different heat distribution is obtained over the sub-regions of the sealing region.

A device for processing, in particular for ultrasound welding, of packaging sleeves and/or packagings includes at least two tools for processing, in particular for ultrasound welding, of packaging sleeves. Each tool has an operating region. The tools are supported in such a manner that there is produced between the operating regions a gap whose longitudinal direction corresponds to the transport direction of the packaging sleeves, and the tools are supported in such a manner that the size of the gap can be changed. In order also to enable continuous welding of the packaging sleeves in a reliable manner with changing material thicknesses, there is provided at least one parallel spring on which at least one of the tools is movably supported transversely relative to the transport direction of the packaging sleeves.

An apparatus for sealing the top of a package for a food product is disclosed. The apparatus comprises a pair of oppositely disposed first and second sealing jaws configured for reversibly engaging each other over the top of the package, at least one wedge on the first sealing jaw configured for contacting a first top portion of the package to form a first gable panel, a key on the second sealing jaw configured for contacting a second top portion of the package to form a second gable panel, at least one lug on the key configured for reducing skewing of the package prior to sealing, and a rubber dolly on either the first or the second sealing jaw, the rubber dolly and the opposing sealing jaw being configured to form and seal a fin between the rubber dolly and the opposing sealing jaw thereby sealing the top of the package. A system for forming, filling, and sealing a package containing a food product comprising the apparatus is also disclosed.