A fusion bonding process for polymeric components and welding heads for use in the process are described. Methods and devices can be utilized to weld polymer-based structural components to one another by use of an enhanced friction stir welding technology that combines heating, pressure, and polymer agitation to form a highly secure joint between polymeric structural components and a short fiber reinforced thermoplastic connection element.

A covering for an architectural feature having generally horizontal vane elements coupled to and located between generally front and rear generally vertical support members, which in preferred embodiments are adjustable to control the amount of light transmitted through the covering. In one embodiment the covering has three dimensional multi-layered, cellular vanes, and in another embodiment, the one or more support members are formed of a dark color, the rear support member(s) may be formed of material that is darker than the front support member(s), or vise versa. In another embodiment, the support members, e.g., sheers, have an openness factor, preferably as low as about sixty-five percent (65%) to as large as about ninety percent (90%). Other embodiments include structure, assemblies and methods for controlling the closure of the covering as well as embodiments of bottom rail assemblies. Also provided is a method of manufacturing the covering.

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

Aspects of the disclosure relate to manufacturing a balloon envelope for use in a stratospheric balloon system. For instance, a stream of polyethylene mixture us extruded through an extruder in order to orient molecules of polymer chains of polyethylene and to provide an oriented film. The oriented film is passed through an electron beam and thereby crosslinking the polymer chains to provide a cross-linked film. The cross-linked film is heat sealed to form the balloon envelope

An applicator mitt assembly system comprises an applicator mitt tooling including: a tooling body having a mitt-perimeter cutter and weld bead thereon which are shaped to a perimeter of an applicator mitt to be cut; a heating element associated with the tooling body, the heating element being shaped so as to match or substantially match a shape of the weld bead so as to create a perimeter weld for the applicator mitt when engaged with the tooling body; and an ejector platen which is actuatable relative to the tooling body to eject a cut and welded mitt away from the tooling body. The system can further comprise a conveyor device adapted to feed uncut and unwelded mitt material towards the applicator mitt tooling and a tooling actuator adapted to actuate the applicator mitt tooling relative to the conveyor device.

The invention relates to a strapping device for strapping packaged goods with a strapping band, said strapping device being provided with a connecting device (5) designed as an ultrasonic welding device (9) in order to form a closure. The ultrasonic welding device (9) is provided with a sonotrode device (13) to which ultrasound generated by an ultrasound converter (10) can be transmitted, and the sonotrode device (13) has a contact surface (21, 24) in a provided region which contacts the strapping band. The contact surface is designed to contact a surface of the strapping band, and the sonotrode device (13) is designed to produce ultrasonic vibrations by means of the contact surface. The aim of the invention is to allow a more compact design for such strapping devices. This is achieved in that the contact surface (21, 24) of the sonotrode (11) is aligned at an angle which deviates from a right angle relative to the provided vibration direction of the sonotrode (11).

Aspects of the disclosure relate to systems and techniques for inspecting seals for high altitude balloons. In one example, a system may include a reflective surface, a translucent material on the reflective surface, and a movable light source configured to move along the reflective surface and provide light to the reflective surface. The light is provided such that it is reflected from the reflective surface and through the translucent material in order to backlight a balloon envelope seal for inspection. A method for inspecting a balloon envelope seal may include placing balloon envelope material on a table, forming a seal between portions of the material, moving a light over the seal, shining light onto a reflective portion of the table below the seal to backlight the seal, and inspecting the seal using the backlighting of the seal.

Aspects of the disclosure relate to techniques for manufacturing a balloon envelope. In one example, a first sheet of material for a first gore of the balloon envelope is provided. Lap seal material is arranged at least partially on the first sheet of material. A first heat seal is created between the lap seal material and the first sheet of material. A second sheet of material for a second gore of the balloon envelope is arranged over the first heat seal. A second heat seal is created between the lap seal material and the second sheet of material such that the lap seal material is configured to provide additional structural support to the balloon envelope.

A distal end portion on a side of an object to be joined of a resonator for joining is so configured that a plurality of protrusions each having an outer face not including an angular shape edge are stacked in two or more steps in a direction in which the resonator for joining and a reception jig for joining oppose to each other and that a shape of a protrusion on the side of the object to be joined is made smaller than a shape of a protrusion on a side of the resonator for joining. With this configuration, it is possible in the process of joining the object to be joined to first concentrate energy of acoustic vibration or ultrasonic vibration on a protrusion having a smaller shape serving as a first step protrusion to trigger to start displacement, then smoothly join, by a protrusion having a larger shape serving as a second step protrusion, a part of the object to be joined existing around the protrusion having the smaller shape, whereby metal foils can be joined without using a protection member for protection of the metal foils. A distal end portion having a plurality of protrusions stacked in two or more steps may be provided in the reception jig.

The invention is directed to a balanced process for extrusion of a plastic corrugated sheet or blanks, and subsequent converting of the blanks into plastic boxes. The process includes conveying the blanks to a plurality of forming stations for incrementally forming features on the blank needed for forming a box. The present process is performed at a slower speed than typical paper corrugated forming.