A joint between dissimilar thermoplastic materials comprising a first thermoplastic material layer; a second thermoplastic material layer having a melting point temperature different from a melting point temperature of the first thermoplastic material layer; and an interface layer coupled between the first thermoplastic material layer and the second thermoplastic material layer; wherein the interface layer is configured to join the first thermoplastic material layer and the second thermoplastic material layer together to form the joint, wherein the interface layer comprises a melting point temperature having a value selected from the group consisting of between the melting point temperature of the first thermoplastic material layer and the melting point temperature of the second thermoplastic material layer; or lower than the melting point temperature of the first thermoplastic material layer and the melting point temperature of the second thermoplastic material layer.

A method of directly joining a polymer to a metal along a joint interface through the formation of CO-M chemical bonds, where M represents an element in the metal to be joined. The method includes heating the metal to a predetermined temperature above a glass transition temperature of the polymer and less than a flash ignition temperature of the polymer and less than a metal melting temperature of the metal; and applying force to the joint interface of the metal and the polymer to generate intimate atomic contact between the metal and the polymer to create CO-M chemical bonds between the metal and the polymer.

A sealed fluidic component for use in a fluidic flow path is made by providing a composite material comprising a first material and a second material, wherein the first material and the second material are different PAEK materials with the first material having a lower melting point than the second material. The composite material is heated to provide a sealing by the first material.

An apparatus includes a drum that rotates about an axis and rotating an anvil roll that rotates about an axis of rotation. The drum includes a fluid nozzle and a press member, the press member having an outer surface. The anvil roll includes a compliant outer circumferential surface. First and second substrates are advanced in a machine direction onto the drum. The fluid nozzle moves radially outward and a jet of heated fluid may be directed onto the substrates. The fluid nozzle retracts radially inward and the press member may be shifted radially outward. The substrates may be compressed between the press member and the anvil roll such that the press member deforms the compliant outer circumferential surface of the anvil roll.

A flat strip 1, suitable for forming a tube flexible skirt, comprising a decorative film 15 superimposed on a primary film 16, said primary film 16 consisting of a series of polymeric layers and comprising a sealable inner layer 14 at the lower surface 20 of the strip 1, said decorative film 15 comprising a sealable outer layer 7 at the upper surface 19 of the strip 1 and a decorative layer 8, 9.

The primary film 16 comprises means for stabilizing the strip 1 and protecting the decorative layer 8,9 against heating.

A method for producing a tube skirt for a flexible tube, said tube skirt being manufactured from a flat strip 1 comprising a decorative film 15 superimposed on a primary film 16, said primary film 16 comprising a sealable inner layer 14 at the lower surface 20 of the strip 1 as well as two stabilizing layers 11, 13, said decorative film 15 comprising a sealable outer layer 7 at the upper surface 19 of the strip 1, and a decorative layer 8, 9.

This method comprises the following steps: winding the flat strip 1 into the form of a sleeve to shape the tube skirt; superimposing a first side border 2 of the strip 1 on a second side border 2 of the strip 1 to form an overlapping area 3, the sealable inner layer 14 of the primary film 16 of the first side border 2 overlapping the sealable outer layer 7 of the decorative film 15 of the second side border 2; applying a heating temperature T2 to the inside of the tube skirt at the inner face 22 of the overlapping area 3 to produce the side weld of the tube skirt; simultaneously with the application of the heating temperature T2, applying compression between the outer 21 and inner 22 faces of the overlapping area 3 so as to finalize the side weld of the tube skirt.

A device for manufacturing a tube skirt from a flexible strip, comprising a housing, a cylindrical elongated mandrel 30, means used to advance and guide this flexible strip to shape it in the form of a sleeve around the mandrel 30, one of the side borders of this strip overlapping the other side border to form an overlapping area to be welded, an inner heating means 32 located in the mandrel 30 to heat the inner face of the overlapping area, and inner cooling means 33 located in the mandrel 30 to cool the inner face of the overlapping area and downstream from the inner heating means 32.

The device is characterized in that said cooling means 33 is arranged across from the overlapping area and configured to be in direct contact with the overlapping area.

A microporous battery separator is provided having a first co-extruded multilayered portion and a second co-extruded multilayered portion. The two portions are bonded together. In a preferred embodiment, the battery separator has two substantially identical multilayered portions bonded together face-to-face. Each of the two multilayered portions has at least one strength layer and at least one shutdown layer. Methods for making the battery separators are also provided. Preferably, a tubular multilayered film is extruded, and collapsed onto itself to form a multilayered battery separator precursor. The precursor is then bonded and annealed before it is stretched to form a microporous multilayer battery separator.

An apparatus includes a first thermoset layer that includes a first fibrous material embedded in a first thermoset matrix. The apparatus also includes a second thermoset layer that includes a second fibrous material embedded in a second thermoset matrix. The second thermoset layer is coupled to the first thermoset layer to form a joint. Further, a gap is defined between the first thermoset layer and the second thermoset layer. The apparatus also includes a thermoplastic filler that is made from a thermoplastic material. The thermoplastic filler is positioned within the gap.

There are provided a method and device for thermocompression bonding of possibly preventing any warping of a resin member to be caused by thermocompression bonding, and of possibly reducing the time to be taken for processing. The method for thermocompression bonding, includes: preheating a resin member using an infrared radiation section; and subjecting the resin member to thermocompression bonding using a heating section and a pressurization section.