A method of directly joining a polymer to a metal along a joint interface through the formation of C—O-M chemical bonds, where M represents an element in the metal to be joined. The method includes heating the metal to a predetermined temperature above a glass transition temperature of the polymer and less than a flash ignition temperature of the polymer and less than a metal melting temperature of the metal; physically contacting at least one of the metal and the polymer; and applying compression pressure to the joint interface of the metal and the polymer when the metal is above the glass transition temperature of the polymer and less than the flash ignition temperature of the polymer and less than the metal melting temperature of the metal to generate intimate atomic contact between the metal and the polymer to create C—O-M chemical bonds between the metal and the polymer.

A method of joining overlapping thermoplastic membrane components in which a first thermoplastic membrane component and a second thermoplastic membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces, with at least one of the complementary molding surfaces being defined by an electrically conductive metal susceptor. Heat is generated in the metal susceptor and transferred by thermal conduction from the metal susceptor to overlapping portions of the first and second thermoplastic membrane components to locally melt and coalesce at least a portion of the thermoplastic material of the first thermoplastic membrane component and at least a portion of the thermoplastic material of the second thermoplastic membrane component. The molten thermoplastic material of the first and second thermoplastic membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint that fusion welds the first and second thermoplastic membrane components together.

Described herein is a process for producing a molded body which encloses a cavity, by welding two partial bodies. Also described herein is a die with which the process of producing the molded body can be carried out. Also described herein is a molded body which can be obtained by the process.

Methods of producing polymer-metal hybrid components that are bonded by C—O-M bonds at the interface using at least one of the hot pressing, rolling, and injection molding methods to create chemical bond formation conditions at the polymer and metal interface. When the thermal cycle and compressive pressure specified herein is combinationally created at the polymer and metal interfaced, strong C—O-M bonds forms at the interface and strongly bonds the metal and polymer together through the reaction carbonyl groups (C═O) in polymer and the metal surface. For polymers lacking enough carbonyl groups, new functional groups can be in-situ generation through introducing distributed air pockets at the polymer-metal interface for forming 3-dimensional distributed C—O-M bonds at the interface.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.

The present invention provides a microchannel chip including: a resin substrate in which a channel groove is formed on at least one surface of the resin substrate; and a resin film which has a base layer and a pressure-sensitive adhesive layer and is bonded to the resin substrate such that the pressure-sensitive adhesive layer covers the channel groove, in which when a thickness of the base layer of the resin film is defined as X (μm), and a thickness of the pressure-sensitive adhesive layer of the resin film is defined as Y (μm), all of Relational Expressions (1) to (3) are satisfied.

Y≥0.4X−25  (1)

50≥Y≥3  (2)

X≥40  (3)

A method of joining overlapping thermoplastic geomembrane components in which a first thermoplastic geomembrane component and a second thermoplastic geomembrane component are positioned in overlapping relationship between a pair of complementary molding surfaces, with one or more of the complementary molding surfaces being defined by an electrically conductive metal susceptor. Heat is generated in the metal susceptor and transferred by thermal conduction from the metal susceptor to overlapping portions of the first and second thermoplastic geomembrane components to locally melt and coalesce a portion or more of the thermoplastic material of the first thermoplastic geomembrane component and a portion or more of the thermoplastic material of the second thermoplastic geomembrane component. The molten thermoplastic material of the first and second thermoplastic geomembrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint.

A method for joining a thermoplastic film to a metal component, at least comprising the following method steps: providing the metal component with a joining surface, incorporating microstructures and/or nanostructures into the joining surface of the metal component, arranging the thermoplastic film on the joining surface of the metal component, softening the thermoplastic film by heating to a temperature above the glass transition temperature of the thermoplastic film, pressing the softened thermoplastic film onto the joining surface of the metal component in such a way that part of the softened thermoplastic film penetrates into the microstructures and/or nanostructures in the joining surface of the metal component, and obtaining an interlocking connection between the thermoplastic film and the metal component after the thermoplastic film has cooled.

A method of joining overlapping thermoplastic roofing membrane components in which a first thermoplastic roofing membrane component and a second roofing membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces. Heat is generated in a metal substrate and transferred by thermal conduction from the metal substrate to overlapping portions of the first and second thermoplastic roofing membrane components to locally melt and coalesce a portion or more of the thermoplastic material of the first thermoplastic roofing membrane component and a portion or more of the thermoplastic material of the second thermoplastic roofing membrane component. The molten thermoplastic material of the first and second thermoplastic roofing membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint.