The composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.

Disclosed herein a method and equipment for making a unidirectional continuous fiber-reinforced resin composite material. A resin plasticized and molten by an extruder is transported to a coating guide roller through a die head, and a hot-melt resin film layer with uniform thickness is formed on a roller surface of the coating guide roller. Simultaneously, the coating guide roller guides the hot-melt resin to continuously and uniformly coat on a row of flattened unidirectional continuous fibers along the roller surface of the coating guide roller. Subsequently, the coated flattened unidirectional continuous fibers pass through an open dip-coating roller device to effectively combine with the hot-melt resin to obtain a composite material of the hot-melt resin and fibers, which passes through a cooling and forming device to a winder under a driving force of the main traction to obtain the unidirectional continuous fiber-reinforced resin composite material.

A system for sequential circumferential deposition of thermoplastic composite prepreg material to layer plies of prepreg tape, allowing the continuous processing of tubular shapes and rods, comprising a floating mandrel; a first heatable folding shoe configured to heat and wrap a first prepreg tape onto the floating mandrel; a first forming tube configured to heat and pultrude the first prepreg tape so as to form a first layer ply of prepreg tape on the floating mandrel; a second heatable folding shoe configured to heat and wrap a second prepreg tape onto the first layer ply of prepreg tape on the floating mandrel; a second forming tube configured to heat and pultrude the second prepreg tape so as to form a second layer ply of prepreg tape over the first layer ply of prepreg tape on the floating mandrel.

A method and a device for fault-free production of individually curved plastic profiles. This is achieved in that the mold and the holding means are moved in opposite directions on the plastic profile, wherein the plastic profile is moved alternately by the mold and the holding means in a production direction with different movement patterns.

A device for producing a pultruded article is provided with: a mold in which an intermediate molded article comprising reinforcing fibers impregnated with a thermosetting resin is heated and hardened; and a pultrusion device that causes a pultruded article generated by heating and hardening the intermediate molded article in the mold to be pultruded from the mold. The mold comprises a pressing member that is elastically deformable and that presses the intermediate molded article.

A pressurizing device is used for manufacturing a fiber-reinforced resin pipe from a pipe-shaped laminate body prepreg sheets, and comprises a tubular main body. The tubular main body is provided with a helical cut extending helically in the axial direction so as to have a helical cut portion made of a metal. The helical cut portion is arranged inside or outside of the pipe-shaped laminate body. The helical cut portion changes its outer diameter and inner diameter to press the laminate body when a torsional moment and/or a force in the axial direction is applied thereto.

Provided herein are composite materials comprising at least 70 wt. % thermally consolidated recovered paper and plastic fragments and less than 5,000 ng water-soluble endotoxin per gram of composite materials, as well as methods of preparing said composite materials and methods of sanitizing recovered waste materials.

Provided herein are composite materials comprising at least 70 wt. % thermally consolidated recovered paper and plastic fragments and less than 5,000 ng water-soluble endotoxin per gram of composite materials, as well as methods of preparing said composite materials and methods of sanitizing recovered waste materials.

Systems and methods are provided for applying lengthwise curvature to composite parts. One embodiment is a method that includes fabricating a preform for a curved pultruded gap filler by continuously: heating fiber reinforced material to a sticking point temperature for a constituent material within the fiber reinforced material, and feeding the fiber reinforced material through a die that exhibits a curvature through which the fiber reinforced material travels while the fiber reinforced material is heated to the sticking point temperature, the die forming the fiber reinforced material into a preform for a gap filler. Fabricating the curved pultruded preform further includes varying path lengths of fibers within the preform as the preform passes through the die, and pulling the preform out of the die.

Bio-composite pultruded products (100, 104, 107, 110, 114, 117) either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially natural fibres selected from hemp, jute, sisal and. flex as core impregnated with a resin system comprise of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. in another bio-composite pultruded products either of “I” profile or “Plate” profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the natural fibers selected from hemp, jute, sisal and flex impregnated with the resin system which is further enclosed between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparations of said bio-composite pultruded products, are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present bio-composite products are encapsulated by fabrics in the peripheral area brings more integrity uniformity of jute materials. This leads to a significant cost reduction in a without sacrificing much tensile strength.