Patent classifications
B29C66/12822
A WIND TURBINE BLADE WITH A FAIRING
A prefabricated fairing for a wind turbine blade comprising fairing lips and exterior and interior fairing surfaces, wherein the fairing has a first fairing state in which the fairing is adapted to be mounted to a blade body of the wind turbine blade and a second fairing state in which the fairing is adapted to be fixed to the blade body, the fairing lips being compressed towards each other in the second fairing state relative to the first fairing state, wherein the fairing is brought from the first fairing state to the second fairing state upon application of a compression force onto the exterior fairing surface at fairing lips, wherein a difference between a first fairing lip distance in the first fairing state and a second fairing lip distance in the second fairing state is equal to or greater than 5 mm.
ULTRASONIC WELD JOINT WITH INTEGRAL FLASH TRAP
An enclosure for an electronic device includes a housing having wall defining a cavity that is configured to receive an electronic assembly therein. The wall includes a plurality of housing steps formed in an interior surface. A cap includes a side surface extending around a perimeter of the cap with a plurality of cap steps formed in the side surface. The cap is positioned at an entrance to the cavity such that the plurality of housing steps align with the plurality of cap steps and welded in place. Flash from the weld is captured in a flash trap so that no weld flash is visible on the exterior surface of the enclosure.
METHOD OF JOINING BLADE SECTIONS USING THERMOPLASTICS
A segmented rotor blade for a wind turbine includes a first rotor blade segment, a second rotor blade segment, at least one thermoplastic material, and an internal pressure source. The first rotor blade segment includes a first joint end. The second rotor blade segment includes a second joint end. The first and second joint ends are arranged together in an end-to-end orientation so as to form at least one scarf joint. The at least one thermoplastic material is arranged at each of the first and second joint ends. The first and second joint ends of the first and second rotor blade segments are bonded together via thermoplastic welding of the at least one thermoplastic material. The internal pressure source provides pressure to the scarf joint during the thermoplastic welding. The internal pressure source remains within the rotor blade after thermoplastic welding is complete.
Composite member
A composite member comprises first and second elongate composite elements. Each has a wedge shaped end with a complimentary tapered end surface. At least one of the components is formed of a stack of fiber layers impregnated in resin, with the tapered end surface being formed by each fiber layer extending longitudinally progressively further than the adjacent layer towards the thin end of the wedge at which the fiber layers have the greatest longitudinal extent. The components are joined at their tapered ends by an adhesive, and the properties of the cured composite material of the at least one component and/or the properties of the adhesive are different in the vicinity of the thin end of the wedge as compared to the rest of the tapered surface in order to reduce the stress concentrations in this region.
PARTIAL CURING OF THERMOSET COMPOSITES
Composite laminate structures are produced using partially cured parts. Partial curing of the parts is achieved by applying a catalyst to regions of the parts that are to be fully cured. These regions cure at a lower-than-normal temperature while remaining regions of the part remain uncured, allowing them to be co-bonded or co-cured to other structures.
Joining thermoplastic components
A joining method is provided during which a first thermoplastic component joint section and a second thermoplastic component joint section are arranged between first tooling and second tooling. The second thermoplastic component joint section is abutted against the first thermoplastic component joint section at a joint area. The first thermoplastic component joint section is joined to the second thermoplastic component joint section to provide a unitized thermoplastic structure. The joining includes: pressing the first thermoplastic component joint section against the second thermoplastic component joint section at the joint area between the first tooling and the second tooling using a pressure device; and heating the first thermoplastic component joint section and the second thermoplastic component joint section at the joint area using a first heater configured with the first tooling. The unitized thermoplastic structure is cooled at the joint area using a first cooler configured with the first tooling.
Assembly comprising a frame element and a connecting element, and method for securing a connecting element to a frame element
An assembly is provided consisting of a frame element of a motor vehicle and a connecting element used for connecting a part. The connecting element is secured to the frame element by way of a fiber winding.
METHOD OF CREATING LARGE COMPLEX COMPOSITE PANELS USING CO-CONSOLIDATION OF THERMOPLASTIC MATERIAL SYSTEMS
A method of constructing a large, complex composite panel involves connecting smaller compression molded thermoplastic subpanels, edge to edge using a thermoplastic co-consolidation method. The edges of adjacent subpanels are given complementary surface configurations. The surface configurations are overlapped and heat and pressure are applied to the overlapping surface constructions to co-consolidate the surface constructions in forming a large, composite panel of two or more subpanels.
ELECTRONIC CONTROL DEVICE AND METHOD FOR MANUFACTURING ELECTRONIC CONTROL DEVICE
It is provided an electronic control device including a resin molded body, a metal body, and an electronic component, wherein the resin molded body and a main surface of the metal body are bonded, and at least a part of a side surface continuous to the main surface of the metal body is in contact with a side contact portion provided in the resin molded body.
Thermoplastic composite product
A method for manufacturing a thermoplastic composite product includes: providing a first and second thermoplastic composite component made from a consolidated stack of thermoplastic composite plies, said first and second component having a first and second ply drop off, respectively. The first and second components are positioned such that the first ply drop off and the second ply drop off are aligned, and the first and second components are fixedly connected by means of heating. The stacks of plies for the first and second components are constructed by stacking the plies in a stacking direction wherein the plies are arranged such that plies at a different position along the stacking direction are laterally offset relative to each other for the purpose of forming the first ply drop off and the second ply drop off, respectively, before consolidating.