Methods of manufacturing a light-activated powder are provided which provide solid-state generation and release of chlorine dioxide without detectable amounts of any toxic by-products such as chlorine gas, chlorites, or chlorates. The powder need not be exposed to moisture, relative humidity, or an acid before or during exposure of the powder to visible light to generate the gas. The powder can also be prepared under conditions that minimize or prevent decomposition or oxidation of sodium chlorite or premature light activation of the powder during the manufacturing process to maximize its activity.

The present invention provides a safe, disposable and biodegradable chlorine dioxide micro generator that uses water soluble paper and hydrogel or compressed cellulose encased in filter paper pouch. The chemicals are kept in a stabilize form until activated by the addition of water. Multiple levels of protection against early exposure to water such as a foil pouch and an impermeable outer container allow for the safe transportation and storage in small, ready for deployment amounts of the chemicals. Water permeated the chemical pack housing and dissolves the paper walls of the chemical pouch housing and then the water facilitates the reaction between the acid and the sodium chlorite to form chlorine dioxide gas as will be described further hereunder. Absorbent and permeable materials packaged around the chemicals provide for the safe containment of the chlorine dioxide solution, and the expeditious aeration and release of the chlorine dioxide gas, once the chemical reaction has been completed.

In a method for generating a chlorine dioxide gas, the chlorine dioxide gas is continuously generated from a gel composition obtained by adding a gelling activator containing a gas generating agent, a gas generation controlling agent containing a carbonate and hydrogen peroxide, a gas generation adjusting agent, and a water-absorbent resin to a chlorite aqueous solution. This provides a method for generating a chlorine dioxide gas, a kit for generating a chlorine dioxide gas, and a gel composition which suppress the initial rapid generation of the chlorine dioxide gas and stably hold the generation of the chlorine dioxide gas for an extremely long time.

In a method for generating a chlorine dioxide gas, the chlorine dioxide gas is continuously generated from a gel composition obtained by adding a gelling activator containing a gas generating agent, a gas generation controlling agent containing a carbonate and hydrogen peroxide, a gas generation adjusting agent, and a water-absorbent resin to a chlorite aqueous solution. This provides a method for generating a chlorine dioxide gas, a kit for generating a chlorine dioxide gas, and a gel composition which suppress the initial rapid generation of the chlorine dioxide gas and stably hold the generation of the chlorine dioxide gas for an extremely long time.

The invention relates to a method for the autonomous generation of safe self-limiting concentrations of chlorine dioxide for the treatment of process water. The method comprises a system that is self-limiting such that variations in water flow-rate and/or feed-rate of chlorite donor does not allow for increased concentrations of chlorine dioxide. The effluent concentration from the system does not exceed 3000 ppm thereby providing a means of generating chlorine dioxide for use where remote applications and/or where unskilled personnel are involved.

Disclosed herein are methods of producing a gas at a controlled rate, the methods comprising directing air through a layered bed to produce a gas. The layered bed comprises alternating layers of a layer of dry particles comprising a precursor and a layer of dry particles comprising a proton-generating species. The gas is produced at a rate that is controlled by controlling the presence or absence of air flowing though the layered bed, the amount of time the air flows through the layered bed, the total number of layers in the layered bed, the average thickness of each of the layers of dry particles comprising the precursor in the layered bed, the average thickness of each of the layers of dry particles comprising the proton-generating species in the layered bed, the temperature the method is performed at, or a combination thereof.

Methods, kits, cartridges, and compounds related to generating chlorine dioxide by exposing ClO.sub.2.sup. to at least one of an iron porphyrin catalyst or an iron porphyrazine catalyst are described.

Methods, kits, cartridges, and compounds related to generating chlorine dioxide by exposing ClO.sub.2.sup. to at least one of an iron porphyrin catalyst or an iron porphyrazine catalyst are described.

Disclosed herein are methods of producing a gas at a controlled rate, the methods comprising directing air through a layered bed to produce a gas. The layered bed comprises alternating layers of a layer of dry particles comprising a precursor and a layer of dry particles comprising a proton-generating species. The gas is produced at a rate that is controlled by controlling the presence or absence of air flowing though the layered bed, the amount of time the air flows through the layered bed, the total number of layers in the layered bed, the average thickness of each of the layers of dry particles comprising the precursor in the layered bed, the average thickness of each of the layers of dry particles comprising the proton-generating species in the layered bed, the temperature the method is performed at, or a combination thereof.

The present invention provides a safe, disposable and biodegradable chlorine dioxide micro generator that uses water soluble paper and hydrogel or compressed cellulose encased in filter paper pouch. The chemicals are kept in a stabilize form until activated by the addition of water. Multiple levels of protection against early exposure to water such as a foil pouch and an impermeable outer container allow for the safe transportation and storage in small, ready for deployment amounts of the chemicals. Water permeated the chemical pack housing and dissolves the paper walls of the chemical pouch housing and then the water facilitates the reaction between the acid and the sodium chlorite to form chlorine dioxide gas as will be described further hereunder. Absorbent and permeable materials packaged around the chemicals provide for the safe containment of the chlorine dioxide solution, and the expeditious aeration and release of the chlorine dioxide gas, once the chemical reaction has been completed.