A method for making a variable-density carbon nanotube film is provided. A drawn carbon nanotube film, including a number of carbon nanotubes aligned along an aligned direction, is prepared. A number of thin regions are formed in the drawn carbon nanotube film along the aligned direction by reducing density of carbon nanotubes in each of the plurality of thin regions. A variable-density carbon nanotube film is provided and includes a number of thin regions and at least one normal region having a density of carbon nanotubes greater than that of the thin regions. The at least one normal region includes a number of carbon nanotubes substantially aligned along an aligned direction. The thin regions are arranged in the form of at least one row extending along the aligned direction.

Membranes are described that may include aligned carbon nanotubes coated with an inorganic support layer and a polymeric matrix. Methods of membrane fabrication are described that may include coating an aligned carbon nanotube array with an inorganic support layer followed by infiltration with a polymeric solvent or solution. The support carbon nanotube membrane may have improved performance for separations such as desalination, drug delivery, or pharmaceuticals.

A method of manufacturing a carbon nanotube product comprising: blending an unaligned carbon nanotube material with solid solvent particles; activating a nanotube solvent by liquefying the solid solvent particles; producing a nanotube dope solution by mixing the nanotube solvent and the unaligned carbon nanotube material; forming a carbon nanotube proto-product by extruding the nanotube dope solution; and forming an aligned carbon nanotube product by solidifying the carbon nanotube proto-product.

The disclosure relates to a method for making a carbon nanotube structure, comprising the following steps of providing a carbon nanotube array formed on a surface of a substrate; drawing a first carbon nanotube film from the carbon nanotube array, wherein the first carbon nanotube film comprises a first end connected to the carbon nanotube array and a second end opposite to the first end; providing an elastic rod and fixing the second end of the first carbon nanotube film to a first portion of the elastic rod, wherein the elastic rod is curved toward the carbon nanotube array; and rotating the elastic rod around a rotational axis which coincides with a center axis of the elastic rod, wherein the elastic rod is curved toward the carbon nanotube array during the rotation of the elastic rod.

A method of manufacturing a carbon nanotube product comprising: blending an unaligned carbon nanotube material with solid solvent particles; activating a nanotube solvent by liquefying the solid solvent particles; producing a nanotube dope solution by mixing the nanotube solvent and the unaligned carbon nanotube material; forming a carbon nanotube proto-product by extruding the nanotube dope solution; and forming an aligned carbon nanotube product by solidifying the carbon nanotube proto-product.

A plurality of micro-electro-mechanical system (MEMS) transducers in a phased array are coupled to a flexible substrate using carbon nanotubes (CNTs) for conformal ultrasound scanning. Each transducer comprises a cantilever, magnetic material deposited on the cantilever, and a solenoid positioned relative to the magnetic material. The carbon nanotubes are grown on the cantilever and mechanically couple the transducer to one side of the flexible substrate. The other side of the flexible substrate is applied to a surface of a part under inspection, and the transducers are electrically connected to a processer to cause movement of the cantilevers when the solenoids are energized by the processor. The movement of the cantilevers results in movement of the carbon nanotubes, which imparts a force to the flexible substrate that results in ultrasound waves, which permeate the part. Returns from the ultrasound waves are interpreted by the processor to generate images of the part.

A carbon nanotube aggregate according to one embodiment of the present invention includes a plurality of carbon nanotubes, in which: the carbon nanotubes each have a plurality of walls; a distribution width of a wall number distribution of the carbon nanotubes is 10 walls or more; a relative frequency of a mode of the wall number distribution is 25% or less; and a length of each of the carbon nanotubes is more than 10 μm. A carbon nanotube aggregate according to another embodiment of the present invention includes a plurality of carbon nanotubes, in which: the carbon nanotubes each have a plurality of walls; a mode of a wall number distribution of the carbon nanotubes is present at a wall number of 10 or less; a relative frequency of the mode is 30% or more; and a length of each of the carbon nanotubes is more than 10 μm.

A method of forming an array of aligned, uniform-length carbon nanotubes on a planar surface of a substrate employing a composite catalyst layer of iron and cobalt. The carbon nanotubes have visible length and are useful for producing spun threads of carbon nanotubes having improved spinability and mechanical and electrical properties.

A method for making carbon fiber film includes growing a carbon nanotube array on a surface of a growth substrate. A carbon nanotube film is pulled out from the carbon nanotube array, and pass through a reaction room. A negative voltage is applied to the carbon nanotube film. A carrier gas and a carbon source gas are supplied to the reaction room to form graphite sheets on the carbon nanotube film.

The present invention relates to an apparatus for producing a carbon nanotube fiber. The apparatus includes: a vertical reactor having a reaction zone; a concentric double-pipe inlet tube disposed on top of the reaction zone and consisting of an inner pipe through which a spinning feedstock including a spinning solution and a first gas is introduced into the reaction zone and an outer pipe defining a concentric annular portion surrounding the inner pipe and through which a second gas is introduced into the reaction zone; heating means for heating the reaction zone; and a discharge unit disposed under the bottom of the reaction zone to discharge a carbon nanotube fiber therethrough. The spinning feedstock entering the reaction zone through the inner pipe of the inlet tube is carbonized and graphitized while flowing from the top to the bottom of the reaction zone to form a carbon nanotube fiber consisting of a continuous sock (or aggregates) of carbon nanotubes. The second gas entering the reaction zone through the outer pipe of the inlet tube forms a gas curtain surrounding the circumference of the continuous sock of carbon nanotubes while flowing from the top to the bottom of the reaction zone. The gas curtain minimizes the contamination of the inner wall of the reactor and facilitates the discharge of the carbon nanotube fiber. Therefore, the apparatus of the present invention is suitable for the production of a carbon nanotube fiber in a continuous manner.