High density films of semiconducting single-walled carbon nanotubes having a high degree of nanotube alignment are provided. Also provided are methods of making the films and field effect transistors (FETs) that incorporate the films as conducting channel materials. The single-walled carbon nanotubes are deposited from a thin layer of organic solvent containing solubilized single-walled carbon nanotubes that is spread over the surface of an aqueous medium, inducing evaporative self-assembly upon contacting a solid substrate.

Embodiments of the present disclosure are directed to carbon-containing composites which are suitable for use as electrodes in electrochemical systems. The composites are formed from a scaffold of graphene and carbon nanotubes. Graphene flakes form a plurality of generally planar sheets (e.g., extending in an x-y plane) separated in the direction of a composite axis (e.g., along a z-axis) and approximately parallel to one another. The carbon nanotubes extend between the graphene sheets and at least a portion of the carbon nanotubes are aligned in approximately the same direction, at a defined angle with respect to the composite axis. At least a portion of the scaffold is embedded within a porous carbon matrix (e.g., an activated carbon, a polymer derived graphitic carbon, etc.).

The object of the present invention is to provide a separation method and a separation apparatus for carbon nanotubes capable of separating a mixture of carbon nanotubes in a highly efficient, inexpensive and simple manner. The present invention relates to a carbon nanotube separation method comprising: a step of preparing a dispersion liquid including a mixture of two or more types of carbon nanotubes having different zeta potentials; a step of introducing the dispersion liquid into a flow path formed between a first electrode having holes for allowing the dispersion liquid to pass therethrough, and a second electrode arranged so as to face the first electrode; a step of applying a DC voltage to the first electrode and the second electrode while the dispersion liquid is flowing through the flow path; and, a step of continuously collecting a dispersion liquid including carbon nanotubes separated to a first electrode side upon application of the voltage from an opposite side to the flow path with respect to the first electrode, and at the same time, continuously collecting a dispersion liquid including carbon nanotubes separated to a second electrode side from a downstream side of the flow path.

Effective techniques for patterning carbon nanotube (CNT) sheets are disclosed herein. A carbon nanotube forest is grown on a catalyst-incorporated substrate, CNT sheets are drawn from the carbon nanotube forest, the CNT sheets are stacked on a substrate, followed by etching the CNT sheets by using a shadow mask through a controlled etch process. In some implementations, etching of the CNT sheets is carried out in a capacitively coupled plasma (CCP) etching system, where the CNT sheets are selectively exposed, in a controlled environment, to oxygen plasma via the shadow mask.

Detectors and methods of forming the same include aligning a semiconducting carbon nanotubes on a substrate in parallel to form a nanotube layer. The aligned semiconducting carbon nanotubes in the nanotube layer are cut to a uniform length corresponding to a detection frequency. Metal contacts are formed at opposite ends of the nanotube layer.

A method for manufacturing a carbon nanotube needle is provided. A carbon nanotube film comprising of a plurality of commonly aligned carbon nanotubes, a first electrode, and a second electrode are provided. The carbon nanotube film is fixed to the first electrode and the second electrode. An organic solvent is applied to treat the carbon nanotube film to form at least one carbon nanotube string. A voltage is applied to the carbon nanotube string until the carbon nanotube string snaps.

Generally, the present invention provides methods for the production of materials comprising a plurality of nanostructures such as nanotubes (e.g., carbon nanotubes) and related articles. The plurality of nanostructures may be provided such that their long axes are substantially aligned and, in some cases, continuous from end to end of the sample. For example, in some cases, the nanostructures may be fabricated by uniformly growing the nanostructures on the surface of a substrate, such that the long axes are aligned and non-parallel to the substrate surface. The nanostructures may be, in some instances, substantially perpendicular to the substrate surface. In one set of embodiments, a force with a component normal to the long axes of the nanostructures may be applied to the substantially aligned nanostructures. The application of a force may result in a material comprising a relatively high volume fraction or mass density of nanostructures. In some instances, the application of a force may result in a material comprising relatively closely-spaced nanostructures. The materials described herein may be further processed for use in various applications, such as composite materials (e.g., nanocomposites). For example, a set of aligned nanostructures may be formed, and, after the application of a force, transferred, either in bulk or to another surface, and combined with another material (e.g., to form a nanocomposite) to enhance the properties of the material.

The present invention provides: a film that comprises single-layer carbon nanotubes having shapes which enable the characteristics thereof to be sufficiently exhibited; and a process for producing the film. The film, which comprises single-layer carbon nanotubes, has portions where single-layer carbon nanotubes are densely present and portions where single-layer carbon nanotubes are sparsely present, the dense portions forming a pseudo-honeycomb structure in a surface of the film.

The method for producing a carbon nanotube yarn includes preparing a vertically-aligned carbon nanotube that is disposed on a substrate and is aligned vertically to the substrate; preparing a rotating body having a groove on a circumferential face; drawing a plurality of carbon nanotubes from the vertically-aligned carbon nanotube continuously and linearly to prepare a carbon nanotube single yarn, and arranging the plurality of carbon nanotube single yarns in parallel to prepare a carbon nanotube web; winding the carbon nanotube web around the circumferential face of the rotating body so as to fit in the groove; and drawing the carbon nanotube web from the rotating body.

A method for carbon nanotube purification, preferably including: providing carbon nanotubes; depositing a mask; and/or selectively removing a portion of the mask; and optionally including removing a subset of the carbon nanotubes and/or removing the remaining mask.