C01B2203/16

Petroleum sludge or other wastes recycle treatment system
20230257261 · 2023-08-17 ·

The invention relates to petroleum sludge or other wastes recycle treatment system, which includes a pre-treatment operation facility for a treated matter to be treated as a raw material. A feeding unit is arranged to feed the raw material into at least one gasification reactor with a push rod or a screw for pyrolysis gasification. The upper half of the at least one gasification reactor is provided with a syngas collecting pipe which can be connected with a gas collecting pump, and the lower half is provided with a liquid petroleum output pipe and an ash residue outlet, in which the ash residue outlet can be provided with a spiral pipe to draw the ash residue out. The petroleum sludge and other wastes in a dense fluid state are transported from a raw material tank to the at least one gasification reactor end which is bent upward through at least one pipe body, and the feeding mode of pyrolysis gasification of the raw material from below to upper of the gasification reactor is adopted. The top of the at least one gasification reactor is provided with a syngas collecting pipe, and the other side is provided with an ash residue accumulation chamber. The ash residue can be centralized and discharged through the lower buffer chamber and the slag discharge chamber, so as to convert the petroleum sludge or other wastes into more energy-efficient syngas providing human beings as users of electric or thermal energy.

Conversion of a hydrocarbon feed gas to synthesis gas for producing hydrocarbons

Method and plant for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel, comprising: providing a hydrocarbon feed gas, providing a first oxygen rich stream by passing air through an air separation unit (ASU), carrying out autothermal reforming of said hydrocarbon feed gas in an autothermal reforming (ATR) unit, said autothermal reforming including using at least a portion of said first oxygen containing stream, providing at least part of said synthesis gas to a synthetic fuel synthesis unit for converting said synthesis gas into said hydrocarbon product and producing a tail gas, recycling part or the entirety of said tail gas to upstream said ATR, providing a first hydrogen rich stream and a second oxygen rich stream, and adding at least a portion of said first hydrogen rich stream to said synthesis gas prior to entering said synthetic fuel synthesis unit.

A METHOD FOR THE SUPPRESSION OF SOOT FORMATION IN AN ATR OR POX REACTOR
20220119253 · 2022-04-21 · ·

A method for the suppression of soot formation during the partial oxidation of a hydrocarbon-containing gaseous feed, in the presence of steam and in an ATR reactor or in a POX reactor, the method comprising the addition of gaseous carbon dioxide to the hydrocarbon-containing gaseous feed before entry into the reactor. A method for determining a minimum steam to carbon ratio required for scot-free operation is also disclosed.

Hydrocarbon byproduct monitoring of fibrous substrates

The disclosure describes a system for generating hydrogen gas from a hydrocarbon through pyrolysis with reduced soot formation and increased carbon loading. The system includes one or more pyrolysis reactors configured to generate the hydrogen gas from the hydrocarbon through pyrolysis. Each pyrolysis reactor of the one or more pyrolysis reactors includes one or more fibrous substrates and a concentration sensor downstream of at least one fibrous substrate of the one or more fibrous substrates. Each fibrous substrate of the one or more fibrous substrates defines a deposition surface for carbon generated from the pyrolysis of the hydrocarbon and includes a plurality of fibers configured to maintain chemical and structural stability between 850° C. and 1300° C. The concentration sensor is configured to measure a concentration of at least one of a hydrocarbon byproduct or a hydrocarbon soot precursor, such as acetylene.

System and method for conditioning syngas and capturing carbon dioxide from conditioned syngas for production of power, chemicals, and other value added products
11617984 · 2023-04-04 · ·

An automatic control system (ACS) for capturing and utilizing carbon dioxide (CO.sub.2) of one or more gases from one or more plants may receive, from one or more sensors, one or more parameters of at least one gas of one or more gases through a system gas flow inlet channel, a first volumetric flow rate of the one or more gases through a plug flow reactor (PFR), a second volumetric flow rate of the one or more gases through a bypass channel that bypasses the PFR, the CO.sub.2 flowing into the CO.sub.2 capture unit, or the syngas flowing into the CO.sub.2 capture unit. The ACS may also command one or more flow controllers to modulate at least one of the first volumetric flow rate of the one or more gases through PFR or the second volumetric flow rate of the one or more gases through the bypass channel based on the one or more parameters.

Autonomous modular flare gas conversion systems and methods

There are provided systems and methods for using fuel-rich partial oxidation to produce an end product from waste gases, such as flare gas. In an embodiment, the system and method use air-breathing piston engines and turbine engines for the fuel-rich partial oxidation of the flare gas to form synthesis gas, and reactors to convert the synthesis gas into the end product. In an embodiment the end product is methanol.

Autonomous Modular Flare Gas Conversion Systems and Methods

There are provided systems and methods for using fuel-rich partial oxidation to produce an end product from waste gases, such as flare gas. In an embodiment, the system and method use air-breathing piston engines and turbine engines for the fuel-rich partial oxidation of the flare gas to form synthesis gas, and reactors to convert the synthesis gas into the end product. In an embodiment the end product is methanol.

Autonomous Modular Flare Gas Conversion Systems and Methods

There are provided systems and methods for using fuel-rich partial oxidation to produce an end product from waste gases, such as flare gas. In an embodiment, the system and method use air-breathing piston engines and turbine engines for the fuel-rich partial oxidation of the flare gas to form synthesis gas, and reactors to convert the synthesis gas into the end product. In an embodiment the end product is methanol.

Autonomous Modular Flare Gas Conversion Systems and Methods

There are provided systems and methods for using fuel-rich partial oxidation to produce an end product from waste gases, such as flare gas. In an embodiment, the system and method use air-breathing piston engines and turbine engines for the fuel-rich partial oxidation of the flare gas to form synthesis gas, and reactors to convert the synthesis gas into the end product. In an embodiment the end product is methanol.

SOLID OXIDE FUEL CELL SYSTEM AND METHOD OF OPERATING THE SAME USING PEAK SHAVING GAS

A fuel cell system and method for using a peak shaving gas, the system including: a fuel inlet configured to receive fuel from a fuel source; a catalytic partial oxidation (CPOx) reactor configured to at least partially oxidize the fuel during startup of the system; a blower configured to provide air to the CPOx reactor; a gas analyzer configured to determine a composition of fuel provided to the CPOx reactor from the fuel inlet; an oxidation catalyst configured to reduce an O.sub.2 content of fuel received from the CPOx reactor; a reforming catalyst configured to partially reform fuel received from the oxidation catalyst; and a stack of fuel cells configured to generate electricity using fuel received from the reforming catalyst.