Methods include producing tunable carbon structures and combining carbon structures with a polymer to form a composite material. Carbon structures include crinkled graphene. Methods also include functionalizing the carbon structures, either in-situ, within the plasma reactor, or in a liquid collection facility. The plasma reactor has a first control for tuning the specific surface area (SSA) of the resulting tuned carbon structures as well as a second, independent control for tuning the SSA of the tuned carbon structures. The composite materials that result from mixing the tuned carbon structures with a polymer results in composite materials that exhibit exceptional favorable mechanical and/or other properties. Mechanisms that operate between the carbon structures and the polymer yield composite materials that exhibit these exceptional mechanical properties are also examined.

A method of exfoliating layered, shearable material is described. Examples are provided including exfoliation of graphite to form graphene nanoplatelets. Also described is a machine for preparing nanoplatelets that includes a chamber whose volume can be increased by pressure exerted by the exfoliated product. Composites of graphene nanoplatelets and polyamide exhibited improved flexural modulus compared to that of graphite composites while impact strength was unaffected.

A graphene-reinforced polymer matrix composite comprising an essentially uniform distribution in a thermoplastic polymer of about 10% to about 50% of total composite weight of particles selected from graphite microparticles, single-layer graphene nanoparticles, multi-layer graphene nanoparticles, and combinations thereof, where at least 50 wt % of the particles consist of single- and/or multi-layer graphene nanoparticles less than 50 nanometers thick along a c-axis direction. The graphene-reinforced polymer matrix is prepared by a method comprising (a) distributing graphite microparticles into a molten thermoplastic polymer phase comprising one or more matrix polymers; and (b) applying a succession of shear strain events to the molten polymer phase so that the matrix polymers exfoliate the graphite successively with each event until at least 50% of the graphite is exfoliated to form a distribution in the molten polymer phase of single- and multi-layer graphene nanoparticles less than 50 nanometers thick along a c-axis direction.

The present invention provides a paper ball-like graphene microsphere, a composite material thereof, and a preparation method therefor. Such paper ball-like graphene microspheres are obtained by chemically reducing graphene oxide microspheres to slowly remove oxygen-containing functional groups on the surface of the graphene oxide to avoid the volume expansion caused by rapid removal of the groups, thereby maintaining a tight bond between graphene sheets without separation; and removing the remaining small number of oxygen-containing functional groups and repairing defect structures in the graphene oxide sheets by means of high temperature treatment, such that the graphene structure becomes perfect at an ultrahigh temperature (2500 to 3000° C.), thereby further improving the bonding ability between the graphene sheets in the microspheres and achieving a dense structure.

A system for extracting two dimensional materials from a bulk material by functionalization of the bulk material in a reactor.

Methods of forming graphene may include reacting a dispersed mixture, comprising fly ash, a charged heteroaromatic compound, particularly a pyridinium compound, such as a 1-(4-pyridyl)-pyridinium salt, and a solvent, particularly an alcohol, such as ethanol, with a polymeric oxidizing agent, preferably polymer-supported pyridinium chlorochromate, to form a second mixture; and contacting the second mixture at a temperature of 120 to 180° C. with a gas stream comprising at least 0.1 vol. % CH.sub.4 and at least 10 vol. % H.sub.2 to form graphene on the fly ash. Methods of managing waste may comprise using fly ash waste to produce graphene. Devices for implementing such methods may involve steel cylindrical reaction vessels including a cover through which a valve-stoppable pipe is fed, which reaction vessel is at least partially surrounded by a heating device, and suitable for handling solvent and fly ash, as well as for receiving gas inflow through the pipe.

A method of producing isolated graphene sheets from a layered graphite, comprising: (a) forming an alkali metal ion-intercalated graphite compound by an electrochemical intercalation which uses a liquid solution of an alkali metal salt dissolved in an organic solvent as both an electrolyte and an intercalate source, layered graphite material as an anode material, and a metal or graphite as a cathode material, and wherein a current is imposed upon a cathode and an anode at a current density for a duration of time sufficient for effecting the electrochemical intercalation of alkali metal ions into interlayer spacing; and (b) exfoliating and separating hexagonal carbon atomic interlayers (graphene planes) from the alkali metal ion-intercalated graphite compound using ultrasonication, thermal shock exposure, exposure to water solution, mechanical shearing treatment, or a combination thereof to produce isolated graphene sheets.

Multilayer structures comprising a covalent organic framework (COF) film in contact with a polyaromatic carbon (PAC) film. The multilayer structures can be made by combining precursor compounds in the presence of a PAC film. The PAC film can be for example, a single layer graphene film. The multilayer structures can be used in a variety of applications such as solar cells, flexible displays, lighting devices, RFID tags, sensors, photoreceptors, batteries, capacitors, gas-storage devices, and gas-separation devices.

Systems and method for producing graphene on a substrate are described. Certain types of exemplar systems include lateral arrangements of a substrate gas scavenging environment and an annealing environment. Certain other types of exemplar systems include lateral arrangements of a graphene producing environment and a cooling environment, which cools the graphene produced on the substrate. Yet other types of exemplar systems include lateral arrangements of a localized annealing environment, localized graphene producing environment and a localized cooling environment inside the same enclosure. Certain type of exemplar methods for producing graphene on a substrate include scavenging a first portion of the substrate and preferably, contemporaneously annealing a second portion of the substrate. Certain other type of exemplar methods for producing graphene include novel annealing techniques and/or implementing temperature profiles and gas flow rate profiles that vary as a function of lateral distance and/or cooling graphene after producing it.

The present disclosure provides a three-dimensional hydrogel-graphene-based biosensor and a preparation method thereof, belonging to the technical field of biosensors. The present disclosure provides a three-dimensional hydrogel-graphene-based biosensor, including a substrate, an electrode layer, a graphene film, and a three-dimensional hydrogel material layer that are stacked in sequence; where the three-dimensional hydrogel material layer is formed of a hydrogel material having a three-dimensional network structure; the hydrogel material is obtained by polymerization of raw materials including an acrylamide monomer and a modified probe molecule; and the modified probe molecule is a probe molecule modified with an acrylamide group. The three-dimensional hydrogel-graphene-based biosensor has a desirable stability and a high sensitivity.