Method for producing sodium bicarbonate particles by spray-drying of an aqueous solution comprising 1 to 10% by weight of sodium bicarbonate and an additive selected from the group consisting of: magnesium salt, sodium alkylbenzene sulfonate and soybean lecithin. Sodium bicarbonate particles obtainable by such process and comprising at least 20 mg of the additive per kg of sodium bicarbonate particles.

Disclosed is a method of producing high-purity lithium carbonate and barium sulfate from discarded lithium secondary batteries, including: a first process for producing high-purity lithium phosphate from a discarded battery; and a second process for producing lithium sulfate from the lithium phosphate and producing lithium carbonate and barium sulfate from the lithium sulfate. The second process has steps of (a) producing a liquid mixture of lithium phosphate and sulfuric acid, (b) obtaining lithium sulfate by condensing the liquid mixture, (c) dissolving the lithium sulfate in water or a sodium hydroxide aqueous solution, depositing phosphoric acid as lithium phosphate, and performing solid-liquid separation (d) depositing lithium carbonate and performing solid-liquid separation to obtain lithium carbonate, (e) finely grinding the lithium carbonate and classifying the particles, (f) controlling a particle size and shape by dissolving edges of particles or minute particles, (g) performing solid-liquid separation, and (h) depositing barium sulfate.

Disclosed is a method of producing high-purity lithium carbonate and barium sulfate from discarded lithium secondary batteries, including: a first process for producing high-purity lithium phosphate from a discarded battery; and a second process for producing lithium sulfate from the lithium phosphate and producing lithium carbonate and barium sulfate from the lithium sulfate. The second process has steps of (a) producing a liquid mixture of lithium phosphate and sulfuric acid, (b) obtaining lithium sulfate by condensing the liquid mixture, (c) dissolving the lithium sulfate in water or a sodium hydroxide aqueous solution, depositing phosphoric acid as lithium phosphate, and performing solid-liquid separation (d) depositing lithium carbonate and performing solid-liquid separation to obtain lithium carbonate, (e) finely grinding the lithium carbonate and classifying the particles, (f) controlling a particle size and shape by dissolving edges of particles or minute particles, (g) performing solid-liquid separation, and (h) depositing barium sulfate.

Disclosed is a method of producing high-purity lithium carbonate and barium sulfate from discarded lithium secondary batteries, including: a first process for producing high-purity lithium phosphate from a discarded battery; and a second process for producing lithium sulfate from the lithium phosphate and producing lithium carbonate and barium sulfate from the lithium sulfate. The second process has steps of (a) producing a liquid mixture of lithium phosphate and sulfuric acid, (b) obtaining lithium sulfate by condensing the liquid mixture, (c) dissolving the lithium sulfate in water or a sodium hydroxide aqueous solution, depositing phosphoric acid as lithium phosphate, and performing solid-liquid separation (d) depositing lithium carbonate and performing solid-liquid separation to obtain lithium carbonate, (e) finely grinding the lithium carbonate and classifying the particles, (f) controlling a particle size and shape by dissloving edges of particles or minute particles, (g) performing solid-liquid separation, and (h) depositing barium sulfate.

Disclosed is a method of producing high-purity lithium carbonate and barium sulfate from discarded lithium secondary batteries, including: a first process for producing high-purity lithium phosphate from a discarded battery; and a second process for producing lithium sulfate from the lithium phosphate and producing lithium carbonate and barium sulfate from the lithium sulfate. The second process has steps of (a) producing a liquid mixture of lithium phosphate and sulfuric acid, (b) obtaining lithium sulfate by condensing the liquid mixture, (c) dissolving the lithium sulfate in water or a sodium hydroxide aqueous solution, depositing phosphoric acid as lithium phosphate, and performing solid-liquid separation (d) depositing lithium carbonate and performing solid-liquid separation to obtain lithium carbonate, (e) finely grinding the lithium carbonate and classifying the particles, (f) controlling a particle size and shape by dissloving edges of particles or minute particles, (g) performing solid-liquid separation, and (h) depositing barium sulfate.

A process for preparing a formulation comprising an alkali metal salt selected from the group consisting of alkali metal bicarbonate salts, alkali metal carbonate salts, alkali metal sesquicarbonate salts and combinations thereof, wherein said process includes: (a) dissolving a functionalizing agent in a solvent; (b) mixing the alkali metal salt with the solution comprising the functionalizing agent that a paste-like composition is formed; (c) extruding the paste-like composition to obtain filaments or granules; (d) at least partially removing the solvent from the filaments or granules. A powder, filaments and granules are obtainable from said process and may be used in various applications such as in plastic foaming or in food and feed leavening compositions.

A process for preparing a formulation comprising an alkali metal salt selected from the group consisting of alkali metal bicarbonate salts, alkali metal carbonate salts, alkali metal sesquicarbonate salts and combinations thereof, wherein said process includes: (a) dissolving a functionalizing agent in a solvent; (b) mixing the alkali metal salt with the solution comprising the functionalizing agent that a paste-like composition is formed; (c) extruding the paste-like composition to obtain filaments or granules; (d) at least partially removing the solvent from the filaments or granules. A powder, filaments and granules are obtainable from said process and may be used in various applications such as in plastic foaming or in food and feed leavening compositions.

A sodium bicarbonate product comprises particles containing sodium bicarbonate and an organic material that is a solid at ambient temperature. The particles have a structure comprised of individual crystallites of sodium bicarbonate attached together in the particle. More than 95% by volume of the particles have a size less than 200 m. Particles of the product are hollow and are formed of an outer shell of the crystallites. The product may be used, for example, as a leavening agent in the production of cooked foods. The product may be produced by spray drying a solution or slurry dissolved organic material and dissolved sodium bicarbonate. The sodium bicarbonate may be present as a suspension.

A sodium bicarbonate product comprises particles containing sodium bicarbonate and an organic material that is a solid at ambient temperature. The particles have a structure comprised of individual crystallites of sodium bicarbonate attached together in the particle. More than 95% by volume of the particles have a size less than 200 m. Particles of the product are hollow and are formed of an outer shell of the crystallites. The product may be used, for example, as a leavening agent in the production of cooked foods. The product may be produced by spray drying a solution or slurry dissolved organic material and dissolved sodium bicarbonate. The sodium bicarbonate may be present as a suspension.