Lithium recycling from expended Li-Ion batteries occurs thought selective recovery of lithium charge materials from a recycling stream including transition metals used for the charge material. Li recovery includes dissolving the lithium based charge material in an organic acid having a resistance or lack of affinity to dissolution of transition metals, and distilling a leach solution formed from the dissolved charge material for generating a powder including lithium and trace impurities of the transition metals. Sintering of the generated powder forms lithium carbonate and carbonates of the trace impurities that eluded the selective leach, however, since the trace impurities are insoluble in water, the lithium carbonate is recoverable by water washing.

A system and process for direct lithium extraction from geothermal brines, and more particular to the sequential combination of a binary cycle geothermal plant, a direct lithium extraction circuit, a lithium chloride concentration and purification circuit, and a lithium battery chemical processing circuit, for the production of battery-quality lithium hydroxide monohydrate, lithium carbonate or both from geothermal brines. The processing circuits are powered by the electricity and heat produced by the binary cycle geothermal plant without the use of carbon-based fuels. Non-condensable gases that may come out of solution from the geothermal brine are not emitted into the atmosphere.

A system and process for direct lithium extraction from geothermal brines, and more particular to the sequential combination of a binary cycle geothermal plant, a direct lithium extraction circuit, a lithium chloride concentration and purification circuit, and a lithium battery chemical processing circuit, for the production of battery-quality lithium hydroxide monohydrate, lithium carbonate or both from geothermal brines. The processing circuits are powered by the electricity and heat produced by the binary cycle geothermal plant without the use of carbon-based fuels. Non-condensable gases that may come out of solution from the geothermal brine are not emitted into the atmosphere.

In a method for recovering an active metal of a lithium secondary battery, a cathode active material mixture is prepared from a cathode of a lithium secondary battery. A first reductive process using a first reductive reaction gas and a second reductive process using a second reductive reaction gas that has a higher reaction source concentration than that of the first reductive reaction gas are performed sequentially and continuously to convert the cathode active material mixture into a preliminary precursor mixture. A lithium precursor is recovered from the preliminary precursor mixture. A lithium recovery ratio may be increased by a stepwise reduction while preventing an increase of heating value.

Provided is a method for recovering lithium, for recovering lithium from a lithium ion secondary battery, the method including: a thermal treatment step of thermally treating a lithium ion secondary battery having a residual voltage higher than or equal to 80% of a rated voltage, to obtain a thermally treated product; a pulverizing step of pulverizing the thermally treated product, to obtain a pulverized product; and a lithium recovering step of recovering lithium from the pulverized product.

A method for recovering valuable substance, for recovering it from lithium ion secondary battery includes: thermal treatment step of thermally treating lithium ion secondary battery to obtain thermally treated product; pulverizing/classifying step of classifying pulverized product obtained by pulverizing thermally treated product, to obtain coarse and fine-grained products both containing valuable substance; water leaching step of immersing fine-grained product in water, to obtain water-leached slurry; wet magnetic sorting step of subjecting water-leached slurry to wet magnetic sorting, to sort water-leached slurry into magnetically attractable materials and non-magnetically attractable material slurry; and acid leaching step of adding acidic solution to either or both of non-magnetically attractable material slurry recovered by wet magnetic sorting and non-magnetically attractable materials obtained by solid-liquid separation of non-magnetically attractable material slurry to leach non-magnetically attractable materials at pH lower than 4, followed by solid-liquid separation to obtain acid leaching liquid and acid leaching residue.

A system for processing a waste lithium-ion battery includes: a first aqueous solution generator that includes a first elution tank storing water, and that immerses an active material taken out from the waste lithium-ion battery in the water in the first elution tank and subjects the active material to carbon dioxide bubbling in the first elution tank to generate an aqueous solution of pH 5.5 to 8.5, in which lithium contained in the active material is eluted; a first solid-liquid separator that removes a solid component from the aqueous solution generated by the first aqueous solution generator; a first crystallizer that causes lithium carbonate to be deposited from the aqueous solution, from which the solid component has been removed by the first solid-liquid separator; and a second solid-liquid separator that performs solid-liquid separation on slurry containing the lithium carbonate deposited in the first crystallizer to take out the lithium carbonate.

A system for processing a waste lithium-ion battery includes: a first aqueous solution generator that includes a first elution tank storing water, and that immerses an active material taken out from the waste lithium-ion battery in the water in the first elution tank and subjects the active material to carbon dioxide bubbling in the first elution tank to generate an aqueous solution of pH 5.5 to 8.5, in which lithium contained in the active material is eluted; a first solid-liquid separator that removes a solid component from the aqueous solution generated by the first aqueous solution generator; a first crystallizer that causes lithium carbonate to be deposited from the aqueous solution, from which the solid component has been removed by the first solid-liquid separator; and a second solid-liquid separator that performs solid-liquid separation on slurry containing the lithium carbonate deposited in the first crystallizer to take out the lithium carbonate.

Provided is a method for producing a high-purity aqueous lithium salt solution, the method allowing filtering aluminum phosphate in a short time. The method for producing a high-purity aqueous lithium salt solution includes: a step of adjusting the pH of a slurry containing a mixture of lithium phosphate and aluminum hydroxide obtained from a first aqueous lithium salt solution being a raw material to a range of 2 to 3 to obtain a precipitate of aluminum phosphate; a step of filtering off and removing the precipitate of aluminum phosphate to obtain a second aqueous lithium salt solution; and a step of purifying the second aqueous lithium salt solution to obtain a high-purity aqueous lithium salt solution.

This invention relates to a method for the preparation of lithium carbonate from lithium chloride containing brines. The method can include a silica removal step, capturing lithium chloride, recovering lithium chloride, supplying lithium chloride to an electrochemical cell and producing lithium hydroxide, contacting the lithium hydroxide with carbon dioxide to produce lithium carbonate.