C01F11/02

Preparation of rare earth metals and other chemicals from industrial waste coal ash

A process disclosed herein is related to the isolation and purification of substantially pure chemicals, including silica gel, sodium silicate, aluminum silicate, iron oxide, and rare earth elements (or rare earth metals, REEs), from massive industrial waste coal ash. In one embodiment, the process includes a plurality of caustic extractions of coal ash at an elevated temperature, followed by an acidic treatment to dissolve aluminum silicate and REEs. The dissolved aluminum silicate is precipitated out by pH adjustment as a solid product while REEs remain in the solution. REEs are captured and enriched using an ion exchange column. Alternatively, the solution containing aluminum silicate and REEs is heated to produce silica gel, which is easily separated from the enriched REEs solution. REEs are then isolated and purified from the enriched solution to afford substantially pure individual REE by a ligand-assisted chromatography. Additionally, a simplified process using one caustic extraction and one acidic extraction with an ion exchange process was also investigated and optimized to afford a comparable efficiency.

LIME MILK
20220009831 · 2022-01-13 ·

Disclosed is a lime milk comprising at least 40 wt. % of dry matter composed of hydrated lime; 0.1 to 3 dry wt. % of carbohydrate dispersants selected from monosaccharides, disaccharides, oligosaccharides, their alkoxide form and derivatives thereof obtained by oxidation or hydrogenation; 0.1 to 3 dry wt. % of a dispersant comprising polycarboxylic polyether copolymers obtained by copolymerization of unsaturated ethylene monomers having between 15 and 100 moles of C2-C3 oxyalkylene groups, and unsaturated ethylene monomers of mono- or dicarboxylic acids, and/or their salts and/or the C1-C4 alkyl esters thereof. In some aspects, the proportion between the dispersant of the carbohydrate type and the dispersant of the copolymer type is between 5:1 and 1:1; the particle size distribution of hydrated lime comprises at least 99% of particles having a size lower than 100 μm; at least 75% of particles having a size greater than 1.2 μm.

Production of calcium hydroxide nanoparticles and their use as accelerators in mineral binder compositions

An aqueous suspension including 5 to 65 wt. % of calcium hydroxide, wherein at least 50 wt. % of the calcium hydroxide is present in the form of nanoparticles, and at least one compound for stabilizing the suspension. The aqueous suspension accelerates the setting of mineral binder compositions without adversely affecting the processing properties of the composition.

Production of calcium hydroxide nanoparticles and their use as accelerators in mineral binder compositions

An aqueous suspension including 5 to 65 wt. % of calcium hydroxide, wherein at least 50 wt. % of the calcium hydroxide is present in the form of nanoparticles, and at least one compound for stabilizing the suspension. The aqueous suspension accelerates the setting of mineral binder compositions without adversely affecting the processing properties of the composition.

Crosslinked proppant-gel matrix
11746281 · 2023-09-05 · ·

A method of making a proppant-gel matrix comprising: a) hydrating a gelling agent to form a hydrated gelling agent; b) adding a basic compound to the hydrated gelling agent to form a basic hydrated gelling agent having a pH in the range of 11.5 to 14.0; c) mixing the basic hydrated gelling agent and a proppant to form a basic hydrated gelling system; and d) adding a crosslinking agent to the basic hydrated gelling system to form the proppant-gel matrix, is disclosed. The proppant-gel matrix can then be used as a fracturing fluid in a hydraulic fracturing process.

Crosslinked proppant-gel matrix
11746281 · 2023-09-05 · ·

A method of making a proppant-gel matrix comprising: a) hydrating a gelling agent to form a hydrated gelling agent; b) adding a basic compound to the hydrated gelling agent to form a basic hydrated gelling agent having a pH in the range of 11.5 to 14.0; c) mixing the basic hydrated gelling agent and a proppant to form a basic hydrated gelling system; and d) adding a crosslinking agent to the basic hydrated gelling system to form the proppant-gel matrix, is disclosed. The proppant-gel matrix can then be used as a fracturing fluid in a hydraulic fracturing process.

METHOD FOR PRODUCING CALCIUM CARBONATE BY UTILIZING SEA WATER AND BURNED SHELLS, AND CALCIUM CARBONATE AND CALCIUM AGENT PRODUCED THEREBY

There is provided a method for producing calcium carbonate by utilizing seawater and calcinated shells, and calcium carbonate and a calcium agent produced thereby. The method for producing calcium carbonate includes: eluting calcium by mixing calcinated shells, seawater, and sugar; and generating calcium carbonate by injecting carbon dioxide into the calcium eluate generated in the eluting calcium. The calcium agent includes vaterite-type calcium carbonate.

METHOD OF PREPARING METAL OXIDE-SILICA COMPOSITE AEROGEL AND METAL OXIDE-SILICA COMPOSITE AEROGEL PREPARED BY THE SAME
20230024770 · 2023-01-26 ·

Provided are a method of preparing a metal oxide-silica composite aerogel, and a metal oxide-silica composite aerogel having an excellent weight reduction property prepared by the method. The method includes a step of adding an acid catalyst to a first water glass solution to prepare an acidic water glass solution (step 1); a step of adding a metal ion solution to the acidic water glass solution to prepare a precursor solution (step 2); and a step of adding a second water glass solution to the precursor solution and performing a gelation reaction (step 3) to yield a metal oxide-silica composite wet gel, wherein, in steps 2 and 3, bubbling of an inert gas is performed during the adding of the metal ion solution or the second water glass solution, respectively.

Sodium Hydroxide Production with Carboxylic Acid and Sulfur Dioxide Intermediates
20230382841 · 2023-11-30 ·

The present application pertains to processes producing oxides using a weak acid intermediate. In one embodiment a material comprising calcium carbonate is reacted with a solution comprising aqueous carboxylic acid to form a gas comprising carbon dioxide and a solution comprising aqueous calcium carboxylate. The solution comprising aqueous calcium carboxylate is reacted with sodium sulfate to form a solution comprising aqueous sodium carboxylate and a solid comprising calcium sulfate. The solution comprising aqueous sodium carboxylate is reacted with sulfur dioxide to form sodium sulfite and an aqueous carboxylic acid. The sodium sulfite is separated from said aqueous carboxylic acid and reacted to form a solid comprising calcium sulfite which is decomposed to form calcium oxide and sulfur dioxide.

Sodium Hydroxide Production with Carboxylic Acid and Sulfur Dioxide Intermediates
20230382841 · 2023-11-30 ·

The present application pertains to processes producing oxides using a weak acid intermediate. In one embodiment a material comprising calcium carbonate is reacted with a solution comprising aqueous carboxylic acid to form a gas comprising carbon dioxide and a solution comprising aqueous calcium carboxylate. The solution comprising aqueous calcium carboxylate is reacted with sodium sulfate to form a solution comprising aqueous sodium carboxylate and a solid comprising calcium sulfate. The solution comprising aqueous sodium carboxylate is reacted with sulfur dioxide to form sodium sulfite and an aqueous carboxylic acid. The sodium sulfite is separated from said aqueous carboxylic acid and reacted to form a solid comprising calcium sulfite which is decomposed to form calcium oxide and sulfur dioxide.