The present invention generally relates to a method for preparing metal oxide nanosheets. In a preferred embodiment, graphene oxide (GO) or graphite oxide is employed as a template or structure directing agent for the formation of the metal oxide nanosheets, wherein the template is mixed with metal oxide precursor to form a metal oxide precursor-bonded template. Subsequently, the metal oxide precursor-bonded template is calcined to form the metal oxide nanosheets. The present invention also relates to a lithium-ion battery anode comprising the metal oxide nanosheets. In a further preferred embodiment, the battery anode may comprising reduced template, which is reduced graphene oxide (rGO) or reduced graphite oxide.

Provided is a cobalt precursor for preparing a lithium cobalt oxide of a layered structure which is included in a positive electrode active material, wherein the cobalt precursor is cobalt oxyhydroxide (CoM′OOH) doped with, as dopants, magnesium (Mg) and M′ different from the magnesium.

Provided is a cobalt precursor for preparing a lithium cobalt oxide of a layered structure which is included in a positive electrode active material, wherein the cobalt precursor is cobalt oxyhydroxide (CoM′OOH) doped with, as dopants, magnesium (Mg) and M′ different from the magnesium.

There are provided processes for preparing a metal hydroxide comprising (i) at least one metal chosen from nickel and cobalt and optionally (ii) at least one metal chosen from manganese, lithium, copper, magnesium and aluminum, the process comprising: reacting a metal sulfate comprising (i) at least one metal chosen from nickel and cobalt and optionally (ii) at least one metal chosen from manganese, lithium, copper, magnesium and aluminum with lithium hydroxide, sodium hydroxide and/or potassium hydroxide and optionally a chelating agent in order to obtain a solid comprising the metal hydroxide and a liquid comprising lithium sulfate, sodium sulfate and/or potassium sulfate; separating the liquid and the solid from one another to obtain the metal hydroxide; submitting the liquid comprising lithium sulfate, sodium sulfate and/or potassium sulfate to an electromembrane process for converting the lithium sulfate, sodium sulfate and/or potassium sulfate into lithium hydroxide, sodium hydroxide and/or potassium hydroxide respectively; reusing the sodium hydroxide obtained by the electromembrane process for reacting with the metal sulfate; and reusing the lithium hydroxide obtained by the electromembrane process for reacting with the metal sulfate and/or with the metal hydroxide.

There are provided processes for preparing a metal hydroxide comprising (i) at least one metal chosen from nickel and cobalt and optionally (ii) at least one metal chosen from manganese, lithium, copper, magnesium and aluminum, the process comprising: reacting a metal sulfate comprising (i) at least one metal chosen from nickel and cobalt and optionally (ii) at least one metal chosen from manganese, lithium, copper, magnesium and aluminum with lithium hydroxide, sodium hydroxide and/or potassium hydroxide and optionally a chelating agent in order to obtain a solid comprising the metal hydroxide and a liquid comprising lithium sulfate, sodium sulfate and/or potassium sulfate; separating the liquid and the solid from one another to obtain the metal hydroxide; submitting the liquid comprising lithium sulfate, sodium sulfate and/or potassium sulfate to an electromembrane process for converting the lithium sulfate, sodium sulfate and/or potassium sulfate into lithium hydroxide, sodium hydroxide and/or potassium hydroxide respectively; reusing the sodium hydroxide obtained by the electromembrane process for reacting with the metal sulfate; and reusing the lithium hydroxide obtained by the electromembrane process for reacting with the metal sulfate and/or with the metal hydroxide.

Disclosed are actuators containing an active layer comprising at least one metal hydroxide, the active layer having a first volume under no stimulation and a second volume either greater than or smaller than the first volume under stimulation; and a passive layer comprising a porous polymer membrane, the passive layer having an elastic modulus at least half of an elastic modulus of the active layer.

A process to recover nickel, cobalt and copper by co-processing copper-containing sulphide concentrate feed containing one or more of arsenic, antimony, and bismuth, and laterite ore feed containing nickel and cobalt by pressure oxidative leaching. The sulphide concentrate and oxygen are controlled to produce sulphuric acid to leach nickel, cobalt, copper and acid soluble impurities into a liquid phase of an acidic leach slurry, to precipitate iron compounds and a majority of the arsenic, antimony and bismuth as solids, and to produce heat to heat the incoming feeds to a temperature above 230° C. Reacted slurry is withdrawn, solids are separated, and the PLS solution contains the nickel, cobalt, copper and acid soluble impurities. A first solution purification stage on the PLS neutralizes free acid, precipitates one or more of iron, aluminum, chromium and silicon, and, separates as solids, the precipitated impurities and other solids from a first purified solution. Copper is separated from the first purified solution with a solvent extraction step to produce a raffinate solution reduced in copper and a copper loaded organic phase. The organic phase is stripped and copper is recovered with electrowinning. A second solution purification stage is conducted on the raffinate by one or both of neutralizing free acid and precipitating one or more of iron, aluminum, chromium and silicon, followed by separating as solids, the precipitated impurities and other solids from a second purified solution. Nickel and cobalt are recovered as mixed hydroxides or mixed sulphides from the second purified solution.

A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element M on the nickel cobalt complex hydroxide particles.

A method for producing a nickel cobalt complex hydroxide includes first crystallization of supplying a solution containing Ni, Co and Mn, a complex ion forming agent and a basic solution separately and simultaneously to one reaction vessel to obtain nickel cobalt complex hydroxide particles, and a second crystallization of, after the first crystallization, further supplying a solution containing nickel, cobalt, and manganese, a solution of a complex ion forming agent, a basic solution, and a solution containing said element M separately and simultaneously to the reaction vessel to crystallize a complex hydroxide particles containing nickel, cobalt, manganese and said element M on the nickel cobalt complex hydroxide particles crystallizing a complex hydroxide particles comprising Ni, Co, Mn and the element M on the nickel cobalt complex hydroxide particles.

A cobalt oxide precursor powder for use in preparing a positive electrode active material and methods of production thereof are described. The precursor powder comprises particles has a Fd-3m structure and a formula Co.sub.1-yA.sub.yO.sub.x, wherein 1<x≤4/3, 0≤y≤0.05, wherein A comprises at least one element from the group consisting of Ni, Mn, Al, Mg, Ti, and Zr. The particles have a D50≥15 μm and a compressive strength at least 100 MPa and at most 170 MPa.