A method of producing a melt includes contacting a first heating element directly with an inside of a solid-liquid mixture layer including a batch raw material of glass and a mixture of solid and liquid phases denatured from the batch raw material to apply thermal energy to the solid-liquid mixture layer by heat transfer from the first heating element, supplying the batch raw material from the above of the solid-liquid mixture layer, and continuously producing a liquid phase melt with a bulk density greater than that of the solid-liquid mixture layer in a lower layer in contact with the solid-liquid mixture layer.

The invention relates to a method of making a mineral melt, the method comprising providing a circulating combustion chamber which comprises an upper zone, a lower zone and a base zone, injecting primary particulate fuel and particulate mineral material and primary combustion gas into the upper zone of the circulating combustion chamber, thereby at least partially combusting the primary particulate fuel and thereby melting the particulate mineral material to form a mineral melt and generating exhaust gases, injecting into the lower zone of the circulating combustion chamber, through at least one first burner, secondary combustion gas and gaseous fuel and secondary particulate fuel, wherein the secondary combustion gas and gaseous fuel and secondary particulate fuel are injected via a single first burner, wherein the amount of secondary combustion gas injected via each first burner is insufficient for stoichiometric combustion of the total amount of gaseous fuel and secondary particulate fuel injected via that first burner, and injecting tertiary combustion gas into the lower zone of the circulating combustion chamber, through at least one tertiary combustion gas injector, whereby the tertiary combustion gas enables completion of the combustion of the gaseous fuel and the secondary particulate fuel, separating the mineral melt from the hot exhaust gases so that the hot exhaust gases pass through an outlet in the circulating combustion chamber and the mineral melt collects in the base zone. The invention also relates to apparatus suitable for use in the method.

A method for supplying pre-heated particulate mineral material from a separating cyclone to a cyclone furnace inlet includes receiving the mineral material in a material receiving conduit from a bottom outlet of the separating cyclone. There is a first pressure in the receiving conduit. The mineral material is fluidised in the receiving conduit and flows upwards in an inclined elongated gas-lock valve from a lowermost section of the receiving conduit to an uppermost section of an outlet conduit. The mineral material is supplied from the outlet conduit to the inlet of the cyclone furnace, wherein there is a second pressure that is higher than the first pressure. A fluidisation unit in the gas-lock valve maintains the particulate mineral material in a fluidised state, such that the fluidised particulate mineral material flows due to gravity from the material receiving conduit, upwards through the gas-lock valve and to the outlet conduit.

Continuous flow submerged combustion melter cooling wall panels, including a primary metal plate, and several 90 degree metal pieces welded to the primary metal plate in parallel configuration, each of the 90 degree metal pieces having metal leg plates forming a 90 degree vertex there between. Each metal leg plate has an edge distal to the vertex, the distal edge of the first metal leg plate welded to the first major surface of the primary metal plate, the distal edge of the second metal leg plate welded to the vertex of an adjacent 90 degree metal piece. The plurality of 90 degree metal pieces may have a length (l) such that l<L, each welded to the primary metal plate in staggered configuration to form, along with first and second end plates and a seal plate, a serpentine continuous flow coolant channel.

A for melting batch material includes a furnace equipped with a submerged burner, a system for supplying the submerged burner with fuel gas and with oxidizer, a system for supplying the furnace with raw material including fragments of mineral wool below the surface of the molten batch materials, a system for supplying the furnace with raw material including a vertical duct for receiving raw material through its upper side and for conveying this raw material downward toward the molten batch materials. The duct receives the combustion flue gases originating from the furnace and conveys them upward through the raw material in the duct. A system supports the solid raw material in the duct and is positioned above the surface of the molten batch material and retains the solid raw material in the duct and lets descending molten raw material pass through to fall into the molten batch material.

A for melting batch material includes a furnace equipped with a submerged burner, a system for supplying the submerged burner with fuel gas and with oxidizer, a system for supplying the furnace with raw material including fragments of mineral wool below the surface of the molten batch materials, a system for supplying the furnace with raw material including a vertical duct for receiving raw material through its upper side and for conveying this raw material downward toward the molten batch materials. The duct receives the combustion flue gases originating from the furnace and conveys them upward through the raw material in the duct. A system supports the solid raw material in the duct and is positioned above the surface of the molten batch material and retains the solid raw material in the duct and lets descending molten raw material pass through to fall into the molten batch material.

A system for preheating batch materials in a glass melting furnace includes a preheater having an outlet through which fluid is exhausted and an inlet that receives fluids exhausted from the furnace and recirculated from the preheater outlet. In one embodiment, a cyclonic separator has an inlet in communication with the preheater outlet and an outlet in fluid communication with a fan. A controller controls the speed of the fan responsive to a drop in pressure between the separator inlet and outlet and a temperature at the separator outlet. In other embodiments, controllers control valves that (i) control the amount of fluids exhausted from the preheater that are delivered to a flue and recirculated to the preheater or (ii) control the amount of fluids diverted to charger for the furnace, in response to temperatures in a duct coupled to the preheater inlet.

A feed assembly for a melting chamber having a plurality of walls and at least one submerged burner, and related methods of its operation are disclosed. The feed assembly includes a tubular body being hollow and having a first end and extending to a second end. The second end is for connecting to one of the plurality of walls. The tubular body further includes a port proximate the second end wherein the port has a first port end and tapers radially inwardly to a second port end at the second end. The feed assembly also has a batch charger disposed within the tubular body and having a first charger end and extending to a second charger end.

A feed assembly for a melting chamber having a plurality of walls and at least one submerged burner, and related methods of its operation are disclosed. The feed assembly includes a tubular body being hollow and having a first end and extending to a second end. The second end is for connecting to one of the plurality of walls. The tubular body further includes a port proximate the second end wherein the port has a first port end and tapers radially inwardly to a second port end at the second end. The feed assembly also has a batch charger disposed within the tubular body and having a first charger end and extending to a second charger end.

The present invention discloses a feeding system that comprises a plurality of material tanks having air outlets, a plurality of blowers, a dust remover having an air inlet, and a connecting pipe. Air inlets of the plurality of blowers are in communication with the air outlets of the material tanks in one-to-one correspondence. The first end of the connecting pipe is in communication with the air inlet of the dust remover, and the second end of the connecting pipe is movable between being connected with the air outlet of a first one of the plurality of blowers and being connected with the air outlet of a second one of the plurality of blowers. The disclosed feeding system a simple structure and zero dust leakage. Also disclosed is a glass production apparatus that comprises the disclosed feeding system.