Method of producing molten glass and system therefor, including providing a glass melting furnace configured to melt a glass sample, the glass sample including glass batch material including soda ash, or cullet or post-consumer cullet, or any combination of batch material, cullet and post-consumer cullet. The method includes introducing glass sample into a chamber of a rotary drum heat exchanger having at least one heat exchange tube; introducing the exhaust gas into the tube; causing a transfer of heat from the exhaust gas in the tube to the glass sample in the chamber to volatilize any organic impurities in the glass sample, heat the glass sample and evaporate water from the glass sample to dry it, the evaporated water forming water vapor in the chamber; contacting the dried sample with the water vapor; and discharging the dried sample from the rotary drum heat exchanger and introducing it into the furnace.

A method of forming a rope material from a loose feed scrap includes a number of operations to mechanically bind the loose feed scrap. The feed scrap is collected. The feed scrap is twisted and compressed, operations that may be performed simultaneously. This twisted and compressed feed scrap, now in the form of a rope material, is then fed into a melter system.

This invention relates to using a production glass furnace to melt waste glass and other glass constituents thereby providing a radiant heat source within the furnace to efficiently gasify organic waste materials recovered from a variety of waste streams to thereby produce a synthesis gas (Syngas) that is comprised mostly of carbon monoxide, hydrogen, and carbon dioxide that can be further refined and sold as a high value fuel. The gasification of the organic waste within the production glass furnace has minimal impact on the composition of the glass melt thus allowing for the production of the same range of glass products as if no organic waste was added to the furnace.

A method for recycling glass mat waste, wound rovings, and other products includes providing a source of glass mat, or a plurality of rovings, for example on a roll, and routing the glass mat or rovings into a submerged combustion melter. An unwind system and a pair of powered nip rolls, powered conveyors, or other arrangement may work in combination to provide a substantially consistent rate of material into the melter. The melter may operate under less than atmospheric pressure to avoid fumes escaping the melter. A slot in the melter allows ingress of the glass mat or rovings into the melter, and a glass mat former such as a folder may be used to ensure that the mat fits through the slot. Alternatively, the glass mat may be cut by a slitter prior to entering the slot.

An optimized gasification/vitrification processing system having a gasification unit which converts organic materials to a hydrogen rich gas and ash in communication with a joule heated vitrification unit which converts the ash formed in the gasification unit into glass, and a plasma which converts elemental carbon and products of incomplete combustion formed in the gasification unit into a hydrogen rich gas.

Method of producing molten glass and system therefor, including providing a glass melting furnace configured to melt a glass sample, the glass sample including glass batch material including soda ash, or cullet or post-consumer cullet, or any combination of batch material, cullet and post-consumer cullet. The method includes introducing glass sample into a chamber of a rotary drum heat exchanger having at least one heat exchange tube; introducing the exhaust gas into the tube; causing a transfer of heat from the exhaust gas in the tube to the glass sample in the chamber to volatilize any organic impurities in the glass sample, heat the glass sample and 10 evaporate water from the glass sample to dry it, the evaporated water forming water vapor in the chamber; contacting the dried sample with the water vapor; and discharging the dried sample from the rotary drum heat exchanger and introducing it into the furnace.

A gasification system method and apparatus to convert a feed stream containing at least some organic material into synthesis gas having a first region, a second region, a gas solid separator, and a means for controlling the flow of material from the first region to the second region. The feed stream is introduced into the system, and the feed stream is partially oxidized in the first region thereby creating a solid material and a gas material. The method further includes the steps of separating at least a portion of the solid material from the gas material with the gas solid separator, controlling the flow of the solid material into the second region from the first region, and heating the solid material in the second region with an electrical means.

A process for melting vitrifiable materials to produce flat glass, including (i) providing a furnace having at least one melting tank with electrical heating means, a fining tank with oxy-combustion heating means, a neck separating melting tank and fining tank, inlet mean(s) located at the melting tank and outlet mean(s) located downstream of the fining tank; (ii) charging the vitrifiable materials including raw materials and cullet in the melting tank, the amount of cullet being at least 10% in weight of the total amount of vitrifiable materials and the raw materials including less than 25% in weight of carbonate compounds; (iii) melting the vitrifiable materials in the melting tank; (iv) fining melt by heating with the oxy-combustion heating means; (v) flowing the melt from the fining tank to a working zone through the outlet mean(s); and (vi) capturing CO.sub.2 from flue gas having a CO.sub.2 concentration of at least 35%.

A sealing system for isolating the environment inside a vitrification container from the outside environment comprises a vitrification container with a lid. The lid comprises two or more electrode seal assemblies through which two or more electrodes may be operatively positioned and extend down through the lid into the vitrification container. The electrodes may move axially up and down through the electrode seal assemblies or lock into place. The electrode seal assemblies each comprise a housing having two halves with recessed ring grooves. Sealing rings with a split may be placed into the grooves. Gas galleries may be machined or cast into the housing such that they are adjacent to the ring grooves. The gas galleries distribute gas onto the external faces of the sealing rings causing a change in pressure resulting in the sealing rings compressing onto the electrodes and forming a seal.

Primary inorganic feedstock material is introduced into the melting region of an SCM melter. The material is heated with a burner to form a turbulent melt matrix. The burner exit is disposed below the top surface of the turbulent melt matrix. A mixture of secondary inorganic material and organic material is introduced into the melting region below the top surface of the turbulent melt mixture. The mixture is heated with the burner to incorporate the secondary inorganic material into the turbulent melt matrix and combust at least some of the organic material to produce heat.