The invention relates to a process and to an installation for preparing a final glass, comprising a main furnace with electrodes and/or overhead burners, which is fed with main batch materials generating a main molten glass, and a submerged-combustion auxiliary furnace, said auxiliary furnace being fed with auxiliary batch materials, the auxiliary molten glass feeding the main furnace toward its upstream end in the first third of its length, the auxiliary glass being substantially of the same composition as the main glass. The downstream zone of the main furnace is thus used to remove both gases coming from the main glass and gases coming from the auxiliary glass, in order to finish melting the batch stones and impurities contained in the auxiliary glass and to homogenize the two glass streams from their redox standpoint, when this is necessary.

The invention relates to a process and to an installation for preparing a final glass, comprising a main furnace with electrodes and/or overhead burners, which is fed with main batch materials generating a main molten glass, and a submerged-combustion auxiliary furnace, said auxiliary furnace being fed with auxiliary batch materials, the auxiliary molten glass feeding the main furnace toward its upstream end in the first third of its length, the auxiliary glass being substantially of the same composition as the main glass. The downstream zone of the main furnace is thus used to remove both gases coming from the main glass and gases coming from the auxiliary glass, in order to finish melting the batch stones and impurities contained in the auxiliary glass and to homogenize the two glass streams from their redox standpoint, when this is necessary.

A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

There is provided a system and method for manufacturing continuous strand fiberglass of progressive density with varying skins. Glass media is melted into molten glass within a temperature controlled melter, the molten glass exits the melter through orifices of a bushing plate, which is oriented 6 degrees relative to the axis of a rotating drum. A rotating drum receives the molten glass exiting the bushing plate, and resin and water are applied. The fiberglass media is fed through rollers before it enters a curing oven.

Methods of processing molten material comprising the step (I) of flowing molten material through an interior of a conduit from a first station to a second station of a glass manufacturing apparatus and the step (II) of cooling the molten material within the interior of the conduit by passing a cooling fluid along an exterior of the conduit. The method further includes the step (III) of directing a travel path of the cooling fluid toward a vertical plane passing through the conduit. In further examples, a glass manufacturing apparatus comprises a first station, a second station, and a conduit configured to provide a travel path for molten material traveling from the first station to the second station. The glass manufacturing apparatus further comprises at least one baffle configured to direct a travel path of cooling fluid toward a vertical plane passing through the conduit.

Methods of processing molten material comprising the step (I) of flowing molten material through an interior of a conduit from a first station to a second station of a glass manufacturing apparatus and the step (II) of cooling the molten material within the interior of the conduit by passing a cooling fluid along an exterior of the conduit. The method further includes the step (III) of directing a travel path of the cooling fluid toward a vertical plane passing through the conduit. In further examples, a glass manufacturing apparatus comprises a first station, a second station, and a conduit configured to provide a travel path for molten material traveling from the first station to the second station. The glass manufacturing apparatus further comprises at least one baffle configured to direct a travel path of cooling fluid toward a vertical plane passing through the conduit.

The invention relates to a process and a device for manufacturing molten glass comprising from upstream to downstream a furnace for melting and fining glass equipped with cross-fired overhead burners, then a conditioning basin supplied with glass by the furnace, the dimensions of this manufacturing device being such that K is higher than 3.5, the factor K being determined from the dimensions of the device. The invention makes it possible to dimension a device for melting glass so that it is smaller and consumes less energy while producing high quality glass.

The invention relates to a process and a device for manufacturing molten glass comprising from upstream to downstream a furnace for melting and fining glass equipped with cross-fired overhead burners, then a conditioning basin supplied with glass by the furnace, the dimensions of this manufacturing device being such that K is higher than 3.5, the factor K being determined from the dimensions of the device. The invention makes it possible to dimension a device for melting glass so that it is smaller and consumes less energy while producing high quality glass.

According to the present invention, provided is a heater including a heat generating member being conductive and configured to radiate heat rays by being fed with electric power, a tubular member constituted by a metal and accommodating the heat generating member, and an intermediate member arranged between the heat generating member and the tubular member and constituted by an electrically insulating material, wherein the intermediate member is arranged and/or configured to allow, among the heat rays radiated from the heat generating member, at least light having a wavelength of from 1 m to 2 m to pass through the intermediate member to reach the tubular member.