Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary system for texturing a substrate includes a first roller and a second roller. The first roller has a first textured surface. The first textured surface has a root mean square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary system for texturing a substrate includes a first roller and a second roller. The first roller has a first textured surface. The first textured surface has a root mean square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns.

A roll forming apparatus includes at least one forming roll being spaced from a forming body to define a gap. The forming roll includes a working zone portion having a working zone surface with a length extending along a rotation axis of the forming roll and a thermal resistance boundary extending at an acute angle relative to the rotation axis. In further examples, methods include the step of feeding a stream of molten glass through the gap to form a glass ribbon including a formed thickness. The thermal resistance boundary facilitates substantial uniform radial expansion of the working zone surface relative to the rotation axis across the length of the working zone surface in response to heating of the working zone portion by the molten glass.

A roll forming apparatus includes at least one forming roll being spaced from a forming body to define a gap. The forming roll includes a working zone portion having a working zone surface with a length extending along a rotation axis of the forming roll and a thermal resistance boundary extending at an acute angle relative to the rotation axis. In further examples, methods include the step of feeding a stream of molten glass through the gap to form a glass ribbon including a formed thickness. The thermal resistance boundary facilitates substantial uniform radial expansion of the working zone surface relative to the rotation axis across the length of the working zone surface in response to heating of the working zone portion by the molten glass.

A base material for a disk roll, the base material including: 5 to 9 wt % of ceramic fibers, 20 to 40 wt % of kibushi clay, 2 to 20 wt % of bentonite and 40 to 60 wt % of mica.

A base material for a disk roll, the base material including: 5 to 9 wt % of ceramic fibers, 20 to 40 wt % of kibushi clay, 2 to 20 wt % of bentonite and 40 to 60 wt % of mica.

A glass substrate molding method includes: preparing a rotatable or wheelable molding die having a die surface and contacting the die surface with one of a pair of principal surfaces of a glass substrate made of a glass material containing an alkali metal oxide, the die having conductivity; keeping the one of principal surfaces contacted with the die surface at a temperature over 100 C. and equal to or lower than Tg+50 C.; applying direct-current voltage to the substrate to be higher voltage on the contacted one of principal surfaces than voltage on an opposite surface of the contacted one of principal surfaces; and rotating or wheeling the die and simultaneously moving the die or the substrate in a direction parallel to the contacted one of principal surfaces in conformity with rotation or wheeling speed of the die, to mold the contacted one of principal surfaces of the substrate.

A glass substrate molding method includes: preparing a rotatable or wheelable molding die having a die surface and contacting the die surface with one of a pair of principal surfaces of a glass substrate made of a glass material containing an alkali metal oxide, the die having conductivity; keeping the one of principal surfaces contacted with the die surface at a temperature over 100 C. and equal to or lower than Tg+50 C.; applying direct-current voltage to the substrate to be higher voltage on the contacted one of principal surfaces than voltage on an opposite surface of the contacted one of principal surfaces; and rotating or wheeling the die and simultaneously moving the die or the substrate in a direction parallel to the contacted one of principal surfaces in conformity with rotation or wheeling speed of the die, to mold the contacted one of principal surfaces of the substrate.

A process for producing a base material for disks including forming a raw slurry material into a platy shape and drying the plate, the raw slurry material containing inorganic fibers which have a wet volume of about 300 mL/5 g or larger and which are amorphous or have a degree of crystallinity of about 50% or lower.

A process for producing a base material for disks including forming a raw slurry material into a platy shape and drying the plate, the raw slurry material containing inorganic fibers which have a wet volume of about 300 mL/5 g or larger and which are amorphous or have a degree of crystallinity of about 50% or lower.