A method for forming a glass frit for additive manufacturing includes providing a mixture having at least one silicon (Si) compound, at least one calcium (Ca) compound, and at least one zirconium (Zr) compound; melting the mixture at a temperature of at least 1400° C.; cooling the mixture to room temperature to obtain the glass frit including at least 50 wt. % SiO.sub.2, at least 30 wt. % CaO, and at least 10 wt. % ZrO.sub.2.

An apparatus for fabricating a three-dimensional object from a representation of the object stored in memory. The apparatus includes a drum supported for rotation. A build platform is supported for linear movement within the drum from a first position adjacent a first end of the drum to a second position within the drum. The build platform is rotationally fixed relative to the drum such that the build platform rotates with the drum. A powder feed hopper is fixed at a position above a first portion of the build platform. At least one directed energy source is positioned above the build platform and is configured to apply directed energy to a majority of the remaining portion of the build platform excluding the first portion.

An apparatus for fabricating a three-dimensional object from a representation of the object stored in memory. The apparatus includes a drum supported for rotation. A build platform is supported for linear movement within the drum from a first position adjacent a first end of the drum to a second position within the drum. The build platform is rotationally fixed relative to the drum such that the build platform rotates with the drum. A powder feed hopper is fixed at a position above a first portion of the build platform. At least one directed energy source is positioned above the build platform and is configured to apply directed energy to a majority of the remaining portion of the build platform excluding the first portion.

A material delivery device for an additive manufacturing device (AMD) adapted for manufacturing objects through deposition of additive material over a build surface. The material delivery device comprises an inner funnel having a large aperture and a small aperture whereby the additive material is guided from the large aperture to the small aperture; wherein the inner funnel is electrically conductive and, upon applying an electrical current to the inner funnel, heat is generated thereby heating the additive material travelling in the inner funnel.

A material delivery device for an additive manufacturing device (AMD) adapted for manufacturing objects through deposition of additive material over a build surface. The material delivery device comprises an inner funnel having a large aperture and a small aperture whereby the additive material is guided from the large aperture to the small aperture; wherein the inner funnel is electrically conductive and, upon applying an electrical current to the inner funnel, heat is generated thereby heating the additive material travelling in the inner funnel.

A laser-assisted microfluidics manufacturing process has been developed for the fabrication of additively manufactured structures. Roll-to-roll manufacturing is enhanced by the use of a laser-assisted electrospray printhead positioned above the flexible substrate. The laser electrospray printhead sprays microdroplets containing nanoparticles onto the substrate to form both thin-film and structural layers. As the substrate moves, the nanoparticles are sintered using a laser beam directed by the laser electrospray printhead onto the substrate.

A method includes depositing a glass frit on sidewalls of a plurality of cavities of a shaped article formed from a glass material, a glass ceramic material, or a combination thereof. The glass frit is heated to a firing temperature above a glass transition temperature of the glass frit to sinter the glass frit into a glaze disposed on the sidewalls of the plurality of cavities.

A build material management system for an additive manufacturing system is described in which a recovered build material tank (208) and a mixing tank (212) are provided. The recovered build material tank (208) comprises an outlet and a first build material filter (218b) for separating a gas flow from a build material flow. The mixing tank (212) comprises a second build material filter (218c). The mixing tank (212) is connected to the recovered build material tank (208) via a RBMT-to-mixer conduit (286). A controller (295) is provided to couple the second build material filter (218c) to a reduced pressure interface to transport build material from the outlet of the recovered build material tank into the mixing tank (212) via the second build material filter (218b). The controller (295) controls coupling of the first build material filter (218b) to the reduced pressure interface to transport build material from a build material source into the recovered build material tank (208). A corresponding method is provided.

A build material management system for an additive manufacturing system is described in which a recovered build material tank (208) and a mixing tank (212) are provided. The recovered build material tank (208) comprises an outlet and a first build material filter (218b) for separating a gas flow from a build material flow. The mixing tank (212) comprises a second build material filter (218c). The mixing tank (212) is connected to the recovered build material tank (208) via a RBMT-to-mixer conduit (286). A controller (295) is provided to couple the second build material filter (218c) to a reduced pressure interface to transport build material from the outlet of the recovered build material tank into the mixing tank (212) via the second build material filter (218b). The controller (295) controls coupling of the first build material filter (218b) to the reduced pressure interface to transport build material from a build material source into the recovered build material tank (208). A corresponding method is provided.

A laser-assisted microfluidics manufacturing process has been developed for the fabrication of additively manufactured structures. Roll-to-roll manufacturing is enhanced by the use of a laser-assisted electrospray printhead positioned above the flexible substrate. The laser electrospray printhead sprays microdroplets containing nanoparticles onto the substrate to form both thin-film and structural layers. As the substrate moves, the nanoparticles are sintered using a laser beam directed by the laser electrospray printhead onto the substrate.