A preform material including a starter tip to facilitate an initial fiber draw from the preform within a furnace, wherein the tip comprises a vacuum-sealed tip to receive a plastic grip which attached to an end of a preform.

A method of producing a capillary tube from glass includes zonally softening a tubular preform having an outer diameter D.sub.OD, an inner diameter D.sub.ID and a diameter ratio D.sub.relwith D.sub.rel=D.sub.OD/D.sub.IDin a heating zone heated to a draw temperature T.sub.draw and drawing off continuously from the softened region a capillary strand having an outer diameter d.sub.AD, an inner diameter d.sub.ID and a diameter ratio d.sub.relwith d.sub.rel=d.sub.OD/d.sub.IDat a draw speed v.sub.draw and cutting the capillary to length therefrom. For cost-effective production of a thick-walled capillary by drawing from a preform without strict requirements for the geometry and dimensional accuracy of the preform, the capillary bore is subjected in the heating zone to a shrinkage process based on the action of draw temperature T.sub.draw and surface tension, such that the diameter ratio d.sub.rel of the capillary strand is adjusted to a value greater than the diameter ratio D.sub.rel of the preform by at least a factor of 5.

A system for drawing optical fiber in microgravity including a sealed housing to prevent infiltration of at least humidity and filled with a dry environment, a preform holder located within the sealed housing to hold preform material, a furnace located within the sealed housing to receive the preform material from the preform holder and to heat the preform material from which the optical fiber is pulled, a feed system to move the preform material from the preform holder to the furnace, a drawing mechanism located within the sealed housing to pull the optical fiber from the preform material within the furnace, a diameter monitor located within the sealed housing to measure a diameter of the optical fiber and a fiber collection mechanism located. within the sealed housing to gather and store the optical fiber.

Aspects of the embodiments include an optical fiber formed in a low gravity environment. The optical fiber can be used in airframe applications for missile defense, oil-field applications for down-well laser applications, optical communications, and other applications. The optical fiber can include a fluoride composition, such ZrF4-BaF2-LaF3-AlF3-NaF (ZBLAN), and can be characterized by an insertion loss in a range from 13 dB/1000 km to 120 dB/1000 km. The optical fiber can deliver optical energy with low insertion loss at the desired power and wavelength for the various applications.

Aspects of the embodiments include an optical fiber formed in a low gravity environment. The optical fiber can be used in airframe applications for missile defense, oil-field applications for down-well laser applications, optical communications, and other applications. The optical fiber can include a fluoride composition, such ZrF4-BaF2-LaF3-AlF3-NaF (ZBLAN), and can be characterized by an insertion loss in a range from 13 dB/1000 km to 120 dB/1000 km. The optical fiber can deliver optical energy with low insertion loss at the desired power and wavelength for the various applications.

A preform material including a starter tip to facilitate an initial fiber draw from the preform within a furnace, wherein the tip comprises a vacuum-sealed tip to receive a plastic grip which attached to an end of a preform.

A sensor system to provide data for use to control manufacture of an optical fiber in microgravity including a diameter sensor to monitor a diameter of a fiber drawn from a preform material, a tension sensor to monitor tension of the fiber as the fiber is pulled from the preform material to a storage device and a controller in communication with at least one of the diameter sensor and the tension sensor to evaluate sensor data to determine at least one of a speed and rate at which the fiber is pulled from the preform material.

A system for controlling an ambient microgravity environment of a system for drawing optical fiber including a filter arranged to cleanse an environment from contaminants, a molecular sieve arranged in a series of at least one of meshes and baffles to dehumidify the environment, at least one of a pump and a fan to draw an environmental gas through the filter, through the molecular sieve and back in to an ambient environment and a housing in which the filter, molecular sieve and at least one of pump and fan reside.

A system for receiving optical fiber in microgravity including a spool portion to hold optical fiber created in microgravity, a catching mechanism to secure the fiber end to the spool and a capturing device that is extendable from near and retractable to near the spool portion to pull the optical fiber to the spool portion.

A system for precoating a preform for drawing optical fiber including a diameter sensor to determine a diameter of pulled optical fiber, a cooling system to cool the optical fiber once it is pulled from a furnace, a coating system to apply a coating to the optical fiber once it has cooled and an ultra-violet lamp to cure the coating.