An optical fiber manufacturing method includes a process of passing a glass fiber through a fiber path before applying a resin. The glass fiber is drawn from a glass preform, the fiber path is formed through a cooling tube, and the cooling tube is housed in a casing and is cooled by a coolant. The process includes supplying a dry gas into a dry space formed between the casing and the cooling tube. The dry gas has a first dew point lower than the temperature of the cooling tube. The process includes measuring, by a dew point meter, a second dew point at one or both of an inlet and an outlet of the fiber path. The process includes controlling the temperature of the coolant in the cooling tube such that the temperature of the cooling tube is higher than the second dew point measured by the dew point meter.

An optical fiber with low fictive temperature along with a system and method for making the optical fiber are provided. The system includes a reheating stage that heats the fiber along the process pathway to a temperature sufficient to lower the fictive temperature of the fiber by relaxing the glass structure and/or driving the glass toward a more nearly equilibrium state. The fiber is drawn from a preform, conveyed along a process pathway, cooled and subsequently reheated to increase the time of exposure of the fiber to temperatures conducive to lowering the fictive temperature of the fiber. The process pathway may include multiple reheating stages as well as one or more fiber-turning devices.

A method for manufacturing an optical fiber is disclosed. The method for manufacturing an optical fiber includes: drawing an optical fiber by heating an optical fiber preform inside a drawing furnace into which a first gas is introduced; and annealing the optical fiber by causing the optical fiber to pass through an annealing furnace disposed downstream of the drawing furnace and adjusted to a temperature lower than a temperature at which the optical fiber preform is heated. In the annealing, a second gas having a lower heat conductivity than the first gas is introduced into the annealing furnace through one or more gas introduction ports such that a total flow rate becomes 3 slm or higher, and a flow rate of the second gas per gas introduction port is adjusted to 30 slm or lower.

A high-density optical fiber ribbon is formed by two or more cladding-strengthened glass optical fibers each having an outer surface and that do not individually include a protective polymer coating. A common protective coating substantially surrounds the outer surfaces of the two or more cladding-strengthened glass optical fibers so that the common protective coating is common to the two or more cladding-strengthened glass optical fibers. A fiber ribbon cable is formed by adding a cover assembly to the fiber ribbon. A fiber ribbon interconnect is formed adding one or more optical connectors to the fiber ribbon or fiber ribbon cable. Optical data transmission systems that employ the fiber ribbon to optically connect to a photonic device are also disclosed. Methods of forming the cladding-strengthened glass optical fibers and the high-density optical fiber ribbons are also disclosed.

A method of controlling the temperature of an optical fiber is provided that includes the steps of: providing an energy transfer member configured to accept or provide thermal energy, the energy transfer member defines an energy transfer surface; passing an optical fiber proximate the energy transfer member such that a gap is defined between the optical fiber and the energy transfer surface; and transferring thermal energy between the optical fiber and the energy transfer member via conduction across the gap.

An optical fiber production method includes: drawing an optical fiber preform in a drawing furnace; and cooling the optical fiber. The optical fiber is passed through a plurality of annealing furnaces while the optical fiber is cooled. While the optical fiber is cooled, temperatures of the annealing furnaces are set such that the temperature difference is within a range between and including an upper limit and a lower limit of a temperature difference between a temperature of the optical fiber and a fictive temperature of glass constituting a core of the optical fiber at which an increase of a transmission loss of the optical fiber when the fictive temperature of the glass is decreased is less than 0.001 dB/km.

An optical fiber manufacturing method includes: drawing an optical fiber preform to form a bare optical fiber; cooling the bare optical fiber; coating an uncured coating layer that includes a resin precursor on an outer periphery of the bare optical fiber; curing the uncured coating layer to form a semi-cured coating layer; further curing the semi-cured coating layer; and cooling the semi-cured coating layer by at least one non-contact direction changer between the curing of the uncured coating layer and the curing of the semi-cured coating layer.

A method of making optical fibers that includes controlled cooling to produce fibers having a low concentration of non-bridging oxygen defects and low sensitivity to hydrogen. The method may include heating a fiber preform above its softening point, drawing a fiber from the heated preform and passing the fiber through two treatment stages. The fiber may enter the first treatment stage at a temperature between 1500 C. and 1700 C., may exit the first treatment stage at a temperature between 1200 C. and 1400 C., and may experience a cooling rate less than 5000 C./s in the first treatment stage. The fiber may enter the second treatment stage downstream from the first treatment stage at a temperature between 1200 C. and 1400 C., may exit the second treatment stage at a temperature between 1000 C. and 1150 C., and may experience a cooling rate between 5000 C./s and 12,000 C./s in the second treatment stage. The method may also include redirecting the fiber with a fluid bearing device or an air-turn device.

In some embodiments, a method for processing an optical fiber includes: drawing an optical fiber through a draw furnace, conveying the optical fiber through a flame reheating device downstream from the draw furnace, wherein the flame reheating device comprises one or more burners each comprising: a body having a top surface and an opposing bottom surface, an opening within the body extending from the top surface through the body to the bottom surface, wherein the optical fiber passes through the opening, and one or more gas outlets within the body; and igniting a flammable gas provided by the one or more gas outlets to form a flame encircling the optical fiber passing through the opening, wherein the flame heats the optical fiber by at least 100 degrees Celsius at a heating rate exceeding 10,000 degrees Celsius/second.

A cooling device system for cooling optical fiber includes a plurality of bodies (202), each body having a top surface (210) and an opposing bottom surface (212); an opening (204) within each of the plurality of bodies extending from the top surface through the body to the bottom surface, wherein the opening is configured to pass an optical fiber (10) through the body; and one or more air outlets (208) within the body configured to direct air to contact the optical fiber as it passes through the opening, wherein the air flowing out of the one or more openings has an average velocity of about 20 m/s to about 350 m/s.