A method of making optical fibers that includes controlled cooling to produce fibers having a low concentration of non-bridging oxygen defects and low sensitivity to hydrogen. The method may include heating a fiber preform above its softening point, drawing a fiber from the heated preform and passing the fiber through two treatment stages. The fiber may enter the first treatment stage at a temperature between 1500 C. and 1700 C., may exit the first treatment stage at a temperature between 1200 C. and 1400 C., and may experience a cooling rate less than 5000 C./s in the first treatment stage. The fiber may enter the second treatment stage downstream from the first treatment stage at a temperature between 1200 C. and 1400 C., may exit the second treatment stage at a temperature between 1000 C. and 1150 C., and may experience a cooling rate between 5000 C./s and 12,000 C./s in the second treatment stage. The method may also include redirecting the fiber with a fluid bearing device or an air-turn device.

The fabrication of sleeveless canes utilizes a preform with an array of glass canes in the preform. At least one tube-sleeve encircles the array of glass canes and is secured to the array of glass canes. The array of glass canes is moved into a furnace wherein the array of glass canes is heated. The furnace is maintained at a furnace temperature within the range of 2000 C. to 1700 C. and the array of glass canes is drawn from the furnace. The drawing of the array of glass canes both scales down the glass canes and elongates the glass canes. Maintaining the furnace at a furnace temperature within the range of 2000 C. to 1700 C. assures that the array of glass canes and the glass canes maintain their original shape.

A furnace system includes a muffle defining a furnace cavity. A lower heater is coupled to the muffle and is configured to create a hot zone within the furnace cavity having a temperature of about 1900? C. or greater. An upper muffle extension is positioned above the muffle and defines a handle cavity. A downfeed handle is positioned within the handle cavity such that a gap is defined between an outer surface of the downfeed handle and an inner surface of the upper muffle extension. An upper heater is thermally coupled to the upper muffle extension and configured to heat the gap. A gas screen is positioned in the upper muffle extension and is configured to inject a process gas into the handle cavity.

A cooling device system for cooling optical fiber includes a plurality of bodies (202), each body having a top surface (210) and an opposing bottom surface (212); an opening (204) within each of the plurality of bodies extending from the top surface through the body to the bottom surface, wherein the opening is configured to pass an optical fiber (10) through the body; and one or more air outlets (208) within the body configured to direct air to contact the optical fiber as it passes through the opening, wherein the air flowing out of the one or more openings has an average velocity of about 20 m/s to about 350 m/s.

A preform material including a starter tip to facilitate an initial fiber draw from the preform within a furnace, wherein the tip comprises a vacuum-sealed tip to receive a plastic grip which attached to an end of a preform.

A sensor system to provide data for use to control manufacture of an optical fiber in microgravity including a diameter sensor to monitor a diameter of a fiber drawn from a preform material, a tension sensor to monitor tension of the fiber as the fiber is pulled from the preform material to a storage device and a controller in communication with at least one of the diameter sensor and the tension sensor to evaluate sensor data to determine at least one of a speed and rate at which the fiber is pulled from the preform material.

A system for controlling an ambient microgravity environment of a system for drawing optical fiber including a filter arranged to cleanse an environment from contaminants, a molecular sieve arranged in a series of at least one of meshes and baffles to dehumidify the environment, at least one of a pump and a fan to draw an environmental gas through the filter, through the molecular sieve and back in to an ambient environment and a housing in which the filter, molecular sieve and at least one of pump and fan reside.

A system for receiving optical fiber in microgravity including a spool portion to hold optical fiber created in microgravity, a catching mechanism to secure the fiber end to the spool and a capturing device that is extendable from near and retractable to near the spool portion to pull the optical fiber to the spool portion.

A system for precoating a preform for drawing optical fiber including a diameter sensor to determine a diameter of pulled optical fiber, a cooling system to cool the optical fiber once it is pulled from a furnace, a coating system to apply a coating to the optical fiber once it has cooled and an ultra-violet lamp to cure the coating.

The present disclosure relates to a method and an extrusion apparatus (100, 200) to manufacture a soot preform (130). The extrusion apparatus (100 and 200) includes a feed-hopper (104) to feed silica slurry (102) which is pushed within the barrel (106), an iris frame (116) exhibiting a variable diameter to control a diameter of the soot preform (130), drying furnace (118), debinding furnace (122) eliminates moisture and one or more stabilized binders in the soot preform (130) to obtain a glass preform (138) from which an optical fiber (142) is drawn.