Combustion burners, burner panels, submerged combustion melters including the panels, and methods of using the same are disclosed. In certain embodiments, the burner includes an annular liquid cooled jacket defining a central longitudinal through passage. An inner conduit is positioned substantially concentrically within an outer conduit, the latter positioned in the through passage, each conduit comprising proximal and distal ends, the conduits configured so that the outer and inner conduits are movable axially. The inner conduit forms a primary passage and the outer conduit forms a secondary passage between the outer conduit and the inner conduit. In one embodiment the outer conduit has an exterior surface configured along at least a portion thereof with threads mating with adjacent threads on an inner surface of the annular liquid cooled jacket. Other embodiments including lock and release dogs or bolt arrangements. The burners promote burner life and melter campaign length.

A melter apparatus includes a floor, a ceiling, and a wall connecting the floor and ceiling at a perimeter of the floor and ceiling, a melting zone being defined by the floor, ceiling and wall, the melting zone having a feed inlet and a molten glass outlet positioned at opposing ends of the melting zone. Melter apparatus include an exit end having a melter exit structure for discharging turbulent molten glass formed by one or more submerged combustion burners, the melter exit structure fluidly and mechanically connecting the melter vessel to a molten glass conditioning channel. The melter exit structure includes a fluid-cooled transition channel configured to form a frozen glass layer or highly viscous glass layer, or combination thereof, on inner surfaces of the fluid-cooled transition channel and thus protect the melter exit structure from mechanical energy imparted from the melter vessel to the melter exit structure.

A submerged combustion melter 10 is arranged with a vertical melting chamber 11, which may be cylindrical, and at least five submerged combustion burners 21-26 in the bottom base 13, the burners so spaced apart from each other and from the walls and angled from the vertical that in use a toroidal flow pattern can be achieved, providing intensive mixing. The claims also pertain to a method of melting a vitrifiable material from solid batch by submerged combustion melting.

The present invention relates to a melter assembly (1) for melting solid raw batch material, which comprises a submerged combustion melter section (3) and an afterburner section (5), wherein the submerged combustion melter section is designed to contain the melt bath (4) at a maximum melt level (4) and comprises at least one submerged combustion burner (21) and a melt outlet (9), and wherein the afterburner section (5) is designed as a space contiguous with, and in continuity of, the internal space defined by the submerged combustion melter section (3), and arranged over the maximum melt level (4) of the submerged combustion melter section (3). The afterburner section (5) is dimensioned such that the gases escaping from the melt bath (4) remain for at least 2 seconds at a temperature of at least 850 C. in said afterburner section (5), prior to being evacuated to the environment. The invention also relates to a process making use of such melter assembly (1).

Processes and systems for producing molten glass using submerged combustion melters, including densifying an initial composition comprising vitrifiable particulate solids and interstitial gas to form a densified composition comprising the solids by removing a portion of the interstitial gas from the composition. The initial composition is passed from an initial environment having a first pressure through a second environment having a second pressure higher than the first pressure to form a composition being densified. Any fugitive particulate solids escaping from the composition being densified are captured and recombined with the composition being densified to form the densified composition. The densified composition is fed into a feed inlet of a turbulent melting zone of a melter vessel and converted into turbulent molten material using at least one submerged combustion burner in the turbulent melting zone.

A melter apparatus includes a floor, a ceiling, and a substantially vertical wall connecting the floor and ceiling at a perimeter of the floor and ceiling, a melting zone being defined by the floor, ceiling and wall, the melting zone having a feed inlet and a molten glass outlet positioned at opposing ends of the melting zone. The melting zone includes an expanding zone beginning at the inlet and extending to an intermediate location relative to the opposing ends, and a narrowing zone extending from the intermediate location to the outlet. One or more burners, at least some of which are positioned to direct combustion products into the melting zone under a level of molten glass in the zone, are also provided.

Processes and systems for producing molten glass using submerged combustion melters, including densifying an initial composition comprising vitrifiable particulate solids and interstitial gas to form a densified composition comprising the solids by removing a portion of the interstitial gas from the composition. The initial composition is passed from an initial environment having a first pressure through a second environment having a second pressure higher than the first pressure to form a composition being densified. Any fugitive particulate solids escaping from the composition being densified are captured and recombined with the composition being densified to form the densified composition. The densified composition is fed into a feed inlet of a turbulent melting zone of a melter vessel and converted into turbulent molten material using at least one submerged combustion burner in the turbulent melting zone.

A batch feeding apparatus, a submerged combustion melter, and method are disclosed. The batch feeding apparatus can include a batch feeding apparatus comprising a detachable feeder alcove for providing batch material to a melter, the feeder alcove including at least one side wall and a cover; and a batch feeder sealingly coupled to the cover, that feeds the batch material to the feeder alcove. The batch feeding apparatus may include an extendable panel that extends downwardly below a batch inlet of the feeder alcove to molten glass, and is configured to maintain contact with the molten glass to seal off a feeder alcove interior. Additionally, the batch feeding apparatus may include a heating device, a cleaning device, and/or a storage device.