Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500? C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500? C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

A cover substrate for an electronic device including greater than or equal to 1% by weight post-consumer recycled cover substrate. A method of forming the cover substrate including the steps of (i) determining the composition of the post-consumer recycled cover substrate, (ii) determining the maximum amount of the post-consumer recycled cover substrate that can be added to a predetermined batch without causing the resulting cover substrate to fall out of specification, and (iii) forming the cover substrate from the combined recycled post-consumer cover substrate and the predetermined batch. Additionally, a method that includes steps of (i) determining the composition of the post-consumer recycled cover substrate, (ii) determining a target weight percentage of the post-consumer recycled cover substrate in a cover substrate, and (iii) determining weight percentages of other oxides to be added to the target weight percentage for the resulting combination to produce the cover substrate with a desired composition.

The invention relates to a method of manufacturing a set of mass-produced glass containers, a raw material composition, and a set of resulting mass-produced glass containers, wherein the method comprises obtaining successive batches of raw material including, in a certain percentage of at least 80% by weight, a mixture of, for the most part, predominantly transparent pieces of recovered post-consumer glass and with a heterogeneous and variable chromatic composition in successive batches, melting the successive batches of raw material, and automatically manufacturing the set of predominantly transparent mass-produced containers with an identical shape, automatically detecting and rejecting the manufactured containers exhibiting dimensional and/or safety defects causing alterations in the shape and/or geometry of the container above predefined tolerances, ignoring the chromatic and/or aesthetic manufacturing defects, and filling all the containers from the set of non-rejected mass-produced containers with the same content and labeling with an identical label.

The present disclosure concerns expandable silica particles having a coating comprising talc powder and kaolin powder provided on the outer surface of the expandable silica particle and expandable and expanded silica particles comprising silica fume and/or ultrafine quartz silica sand beneath the surface of the particles. Methods for producing expandable and expanded silica particles are disclosed, including a method using a vibration plate and a furnace having a vibration plate for carrying out that method. The expanded silica particles have high compressive strength, substantially uniform cell size and distribution, low water absorption, and low porosity on the outer surface. They are useful as a filler in matrix materials, like concrete or epoxy, as insulation material with various binder materials, and as water filtration medium.

A glass wool which has physical properties required for a heat insulation material, can be produced industrially, can have reduced hygroscopicity, and has a novel compounding composition. The glass wool having the following glass composition: SiO.sub.2: 60.0 to 65.0% by mass inclusive, Al.sub.2O.sub.3: 0.5 to 2.0% by mass inclusive, Na.sub.2O and K.sub.2O: 13.0 to 17.0% by mass inclusive, MgO and CaO: 8.0 to 12.0% by mass inclusive, B.sub.2O.sub.3: 5.0 to 12.0% by mass inclusive, and others: a remainder.

A method is provided to clean glass mixed with non-glass undifferentiated trash. In the method, the glass pieces are kept as large as possible to thereby minimize the amount of surface area that needs to be cleaned. The glass pieces are cleaned without washing the glass pieces with water or a surfactant during the cleaning process. The non-glass contaminants are liberated from the glass by drying and abrasion, and then removed from the glass by screening and density separation.

The invention relates to a process for the preparation of a shaped composite, comprising the preparation of a mixture into which fragments of mineral wool comprising a size comprising a sugar, a non-cement silica carrier distinct from the wool, a non-cement alkali metal carrier distinct from the wool, and water, are introduced, the non-cement silica carrier and the non-cement alkali metal carrier forming, with the water, a mineral binder which gradually solidifies around the solid particles present in the mixture, and then the shaping of the mixture into a shaped composite, in particular into briquettes. The invention also relates to a process for the manufacture of mineral wool, in which a molten mass is produced which is converted into mineral wool by means of a fiberizing device, the shaped composite being introduced as vitrifiable charge into a melting chamber, such as a cupola furnace.

Disclosed herein are methods of reusing at least a portion of the scrap glass generated in a cellular glass manufacturing process by introducing the scrap glass back into a cellular glass manufacturing process. The methods comprise changing the overall glass composition allowing for higher oxidizer content, which, in turn, allows for inclusion of more scrap material in the glass melt and the cellular glass production process. In particular, the glass composition in the melt is treated to increase the amount of an oxidizer (e.g., MnO.sub.2) to amounts above those that are used in conventional manufacturing processes, while also maintaining important physical properties in the ultimate cellular glass product.

Glass batch materials and processes for preparing and melting structured pellets of glass batch materials to produce molten glass. A structured pellet of glass batch materials may include a core and a shell surrounding the core. The core may include a mixture of glass-forming materials and the shell may include a thermally-activated material. The thermally-activated material may be formulated to undergo an exothermic chemical reaction when heated to a temperature at or above a threshold temperature such that heat is transferred from the shell to the mixture of glass-forming materials in the core.