A continuous sol-gel process for producing silicate-containing glasses and glass ceramics is proposed, comprising the following steps: (a) continuously feeding a silicon tetraalkoxide, a silicon alkoxide with at least one non-alcoholic functional group and an alcohol into a first reactor (R1), and at least partially hydrolyzing by the addition of a mineral acid to obtain a first product stream (A); (b) continuously providing a second product stream (B) in a second reactor (R2) by feeding a metal alkoxide component or continuously mixing an alcohol and a metal alkoxide component; (c) continuously mixing product streams (A) and (B) in a third reactor (R3) for producing a presol to obtain a third product stream (C); (d) continuously adding water or a diluted acid to the product stream (C) to obtain a sol (gelation); (e) continuously filling the emerging sol into molds to obtain an aquagel; (f) drying the aquagels to obtain xerogels; (g) sintering the xerogels to obtain silicate-containing glasses and glass ceramics.

A dried glass precursor gel and methods of depositing a powderized or wire form of the dried glass precursor gel to form a glass substrate and/or coating are disclosed. The dried glass precursor gel contains a bulk amorphous oxide-based matrix of primary constituent oxides. One method includes obtaining the dried glass precursor gel, forming a powder or wire from the dried glass precursor gel, melting the powder with a gas stream to form molten droplets, and depositing the molten droplets onto a mold or similar target substrate.

A method of making a glass-ceramic article includes synthesizing a feedstock gel that includes a base oxide network comprising Na.sub.2O, CaO, and SiO.sub.2, in which a molar ratio of Na.sub.2O:CaO:SiO.sub.2 in the gel is 1:2:3, and then converting the feedstock gel into a glass-ceramic article such as a container or a partially-formed container. The conversion of the feedstock gel into a glass-ceramic container may be performed at a temperature that does not exceed 900 C. and may include the steps of pressing the feedstock gel into a compressed solid green-body, sintering the green-body into a solid monolithic body of a glass-ceramic material, deforming the solid monolithic glass-ceramic body into a glass-ceramic preform, and cooling the preform. A glass-ceramic article having a glass-ceramic material that has a molar ratio of Na.sub.2O:CaO:SiO.sub.2 that is 1:2:3 is also disclosed.

The present invention provides a composite shaped body comprising silica nanoparticles and an organic polymer, wherein the silica nanoparticles and the organic polymer form a three-dimensional network; thereby provides: a composite shaped body which exhibits excellent formability and fabricability and which is also suited for use, for example, in producing a silica glass provided with an electrical conductivity; and a silica glass (especially, an electrically conductive silica glass) obtained by firing the composite shaped body.

A method of making a glass-ceramic article includes synthesizing a feedstock gel that includes a base oxide network comprising Na.sub.2O, CaO, and SiO.sub.2, in which a molar ratio of Na.sub.2O:CaO:SiO.sub.2 in the gel is 1:2:3, and then converting the feedstock gel into a glass-ceramic article such as a container or a partially-formed container. The conversion of the feedstock gel into a glass-ceramic container may be performed at a temperature that does not exceed 900 C. and may include the steps of pressing the feedstock gel into a compressed solid green-body, sintering the green-body into a solid monolithic body of a glass-ceramic material, deforming the solid monolithic glass-ceramic body into a glass-ceramic preform, and cooling the preform. A glass-ceramic article having a glass-ceramic material that has a molar ratio of Na.sub.2O:CaO:SiO.sub.2 that is 1:2:3 is also disclosed.

A method for producing a solid body of glass is described. The method comprises providing a polymerisable composition, curing the polymerisable composition to obtain a cured body, subjecting the cured body to thermal debinding to substantially remove the organic components in the cured body, and subjecting the cured body to sintering to obtain a solid body of silica glass. The polymerisable composition one or more at least partially organic polymerisable compound(s) which form a liquid composition at operating temperature and a solid source of silica as colloidal silica particles or silica glass micro-/nanoparticles dispersed in the liquid composition. The one or more at least partially organic polymerisable compounds comprises at least one organosilicon compound as a second source of silica that is liquid or solubilisable in the liquid composition at operating temperature to thereby increase the silica loading of the cured body prior to sintering. Compositions and methods for producing solid glass objects by additive manufacturing are also described.

A resin composition for inorganic molded article production use, which is provided with inorganic particles each containing amorphous SiO.sub.2 and a photocurable resin composition, in which the photocurable resin composition contains a photocurable resin precursor and a photopolymerization initiator, the content of the inorganic particles is 60% by mass or more with respect to the total amount of the photocurable resin composition and the inorganic particles and is 60% by mass or more with respect to the entire amount of the resin composition for inorganic molded article production use, and the viscosity of the composition for inorganic molded article production use is 10000 mPa.Math.s or less.

A material, especially a glassy material of pyrophosphate type, corresponding to the general formula (I): {[(M.sup.2+).sub.1x(R.sup.+).sub.2x].sub.2[(P.sub.2O.sub.7.sup.4).sub.1y(PO.sub.4.sup.3).sub.4y/3]} n(H.sub.2O) in which x and y are positive rational numbers each between 0 and 0.8, and n is such that the weight percentage of water in the material is greater than 0 and less than or equal to 95. M.sup.2+ represents a bivalent ion of a metal chosen from calcium, magnesium, strontium, copper, zinc, cobalt, manganese and nickel, or any mixture of such bivalent ions. R.sup.+ represents a monovalent ion of a metal selected from potassium, lithium, sodium, and silver, or any mixture of such monovalent ions. This material in particular can be used in manufacturing of bone replacements or prosthesis coatings.

A glass precursor gel and methods of melting the glass precursor gel are disclosed. The glass precursor gel contains a bulk amorphous oxide-based matrix that contains one or more synthesis byproducts. One method includes obtaining the glass precursor gel with the bulk amorphous oxide-based matrix having one or more synthesis byproducts, exposing the glass precursor gel to microwave radiation, and heating and/or melting the glass precursor gel into a molten glass with the microwave radiation by way of the one or more synthesis byproducts.

A method of making a glass-ceramic article includes synthesizing a feedstock gel that includes a base oxide network comprising Na.sub.2O, CaO, and SiO.sub.2, in which a molar ratio of Na.sub.2O:CaO:SiO.sub.2 in the gel is 1:2:3, and then converting the feedstock gel into a glass-ceramic article such as a container or a partially-formed container. The conversion of the feedstock gel into a glass-ceramic container may be performed at a temperature that does not exceed 900 C. and may include the steps of pressing the feedstock gel into a compressed solid green-body, sintering the green-body into a solid monolithic body of a glass-ceramic material, deforming the solid monolithic glass-ceramic body into a glass-ceramic preform, and cooling the preform. A glass-ceramic article having a glass-ceramic material that has a molar ratio of Na.sub.2O:CaO:SiO.sub.2 that is 1:2:3 is also disclosed.