Methods of manufacturing a glass-based article include exposing a glass-based substrate to a molten salt bath including a first salt and a second salt. In aspects, the first salt includes a metal ion that has a larger ionic radii than an alkali metal of the glass-based substrate and a first anion, and the second salt dissolved in the molten salt bath includes the same metal ion as the first salt and a second anion different from the first anion. In aspects, the first salt is potassium nitrate, the second salt is potassium carbonate, and a concentration of the potassium carbonate remains at or below its solubility limit in the molten salt bath.

Chemically strengthened glass articles exhibiting superior resistance to damage when dropped onto an abrasive surface. The strengthened glass article has a stress profile in which the compressive and tensile stresses within the article vary as a function of the thickness t of the glass article. The stress profile has a first region extending from the surface of the glass article to a depth d1 into the glass, wherein d1≦0.025t or ≦20 μm and has a maximum compressive stress of at least about 280 MPa at the surface, a second region extending from a depth of at least d1 to a second depth d2 and having a local compressive stress maximum, and a third region extending from a third depth d3 in the glass to a depth of compression DOC, wherein d2≦d3 and DOC≦0.15t. A method of strengthening a glass article to provide resistance to damage when dropped is also provided.

Chemically strengthened glass articles exhibiting superior resistance to damage when dropped onto an abrasive surface. The strengthened glass article has a stress profile in which the compressive and tensile stresses within the article vary as a function of the thickness t of the glass article. The stress profile has a first region extending from the surface of the glass article to a depth d1 into the glass, wherein d1≦0.025t or ≦20 μm and has a maximum compressive stress of at least about 280 MPa at the surface, a second region extending from a depth of at least d1 to a second depth d2 and having a local compressive stress maximum, and a third region extending from a third depth d3 in the glass to a depth of compression DOC, wherein d2≦d3 and DOC≦0.15t. A method of strengthening a glass article to provide resistance to damage when dropped is also provided.

A glass composition includes: Si.sub.2O, greater than 15 mol % to less than or equal to 32 mol % Al.sub.2O.sub.3, B.sub.2O.sub.3, K.sub.2O, MgO, Na.sub.2O, and Li.sub.2O. The glass composition may have a fracture toughness of greater than or equal 0.75 MPa√m and a Young's modulus of greater than or equal to 80 GPa to less than or equal to 120 GPa. The glass composition is chemically strengthenable. The glass composition may be used in a glass article or a consumer electronic product.

A glass composition includes: Si.sub.2O, greater than 15 mol % to less than or equal to 32 mol % Al.sub.2O.sub.3, B.sub.2O.sub.3, K.sub.2O, MgO, Na.sub.2O, and Li.sub.2O. The glass composition may have a fracture toughness of greater than or equal 0.75 MPa√m and a Young's modulus of greater than or equal to 80 GPa to less than or equal to 120 GPa. The glass composition is chemically strengthenable. The glass composition may be used in a glass article or a consumer electronic product.

Embodiments of methods for forming strengthened glass articles comprise providing an exchangeable glass substrate having a coefficient of thermal expansion (CTE) between about 60×10-7/° C. to about 110×10-7/° C., depositing at least one decorative porous inorganic layer onto at least a portion of the surface of the glass substrate, wherein the decorative porous inorganic layer comprises a glass transition temperature (Tg)≥450° C., a glass softening temperature (Ts)≤650° C., wherein the difference in CTE values between the glass substrate and the decorative porous inorganic layer is within 10×10-7/° C.; and curing the glass substrate and the deposited decorative porous inorganic layer at a temperature greater than the Ts of the decorative porous inorganic layer; and chemically strengthening the cured glass substrate and the decorative porous inorganic layer thereon via ion exchange at a temperature below the Tg of the decorative porous inorganic layer.

Embodiments of methods for forming strengthened glass articles comprise providing an exchangeable glass substrate having a coefficient of thermal expansion (CTE) between about 60×10-7/° C. to about 110×10-7/° C., depositing at least one decorative porous inorganic layer onto at least a portion of the surface of the glass substrate, wherein the decorative porous inorganic layer comprises a glass transition temperature (Tg)≥450° C., a glass softening temperature (Ts)≤650° C., wherein the difference in CTE values between the glass substrate and the decorative porous inorganic layer is within 10×10-7/° C.; and curing the glass substrate and the deposited decorative porous inorganic layer at a temperature greater than the Ts of the decorative porous inorganic layer; and chemically strengthening the cured glass substrate and the decorative porous inorganic layer thereon via ion exchange at a temperature below the Tg of the decorative porous inorganic layer.

A lithium-ion-conducting composite material and process of producing are provided. The composite material includes at least one polymer and lithium-ion-conducting particles. The particles have a sphericity ψ of at least 0.7. The composite material includes at least 20 vol % of the particles for a polydispersity index PI of the particle size distribution of <0.7 or are present in at least 30 vol % of the composite material for the polydispersity index in a range from 0.7 to <1.2, or are present in at least 40 vol % of the composite material for the polydispersity index of >1.2.

A lithium-ion-conducting composite material and process of producing are provided. The composite material includes at least one polymer and lithium-ion-conducting particles. The particles have a sphericity ψ of at least 0.7. The composite material includes at least 20 vol % of the particles for a polydispersity index PI of the particle size distribution of <0.7 or are present in at least 30 vol % of the composite material for the polydispersity index in a range from 0.7 to <1.2, or are present in at least 40 vol % of the composite material for the polydispersity index of >1.2.

Embodiments of glass compositions, glass articles and chemically strengthened glass articles are disclosed. In one or more embodiments, the glass composition comprises Li.sub.2O, greater than about 0.9 mol % B.sub.2O.sub.3, Al.sub.2O.sub.3 in an amount greater than or equal to 10 mol %, and from about 60 mol % to about 80 mol % SiO.sub.2. Embodiments of the chemically strengthened glass article include a first major surface and an opposing second major surface defining a thickness t, a compressive stress layer extending from the first major surface to a depth of compression greater than about 0.12 t, a maximum compressive stress of about 200 MPa or greater, and a Knoop Lateral Cracking Scratch Threshold greater than about 6 N, as measured on either one of the first major surface and the second major surface. Methods for forming such chemically strengthened glass articles are also disclosed.