C03C11/007

METHODS OF INCREASING SCRAP GLASS RECYCLING
20240174555 · 2024-05-30 ·

Disclosed herein are methods of reusing at least a portion of the scrap glass generated in a cellular glass manufacturing process by introducing the scrap glass back into a cellular glass manufacturing process. The methods comprise changing the overall glass composition allowing for higher oxidizer content, which, in turn, allows for inclusion of more scrap material in the glass melt and the cellular glass production process. In particular, the glass composition in the melt is treated to increase the amount of an oxidizer (e.g., MnO.sub.2) to amounts above those that are used in conventional manufacturing processes, while also maintaining important physical properties in the ultimate cellular glass product.

Method for producing a foam glass with high open pore content
10336641 · 2019-07-02 · ·

A method for producing foam glass with high open pore content using recycled waste glass. The size of the pores of the foam glass is small and uniform, and such foam glass is suitable for building material with thermal insulating and sound proofing properties. The foam glass produced by this method is lightweight, durable and has high compression strength.

Controlling foam in apparatus downstream of a melter by adjustment of alkali oxide content in the melter

Controlling foam in apparatus downstream of a melter by adjustment of alkali oxide content in the melter. One method includes feeding a feedstock into a submerged combustion melter (SCM) apparatus having an internal space containing a flowing or non-flowing molten mass of foamed glass comprising molten glass and bubbles entrained therein, the molten mass having glass foam comprising glass foam bubbles on at least a portion of a top surface of the molten mass. The molten mass from the SCM is routed to a downstream apparatus, stability of the glass foam in the downstream apparatus is observed, and alkali oxide percentage fed to the SCM apparatus is adjusted based on the observation to positively or negatively affect the foam stability. Systems for carrying out the methods, and the products of the methods are also considered novel and inventive.

COATED CELLULAR GLASS INSULATION SYSTEM
20240182358 · 2024-06-06 ·

Methods for coating a cellular glass insulation material and a coated cellular glass insulation system for insulating the roof of a structure. The method comprises applying a coating system to at least one surface of a cellular glass block, the coating system comprising a first coating and a second coating, wherein the coating system provides durability and prevents water vapor intrusion. The coated cellular glass insulation system is comprised of blocks of coated cellular glass insulation and a membrane.

COLOR-STABLE, ANTIMICROBIAL, POROUS GLASS POWDER AND PROCESS FOR PRODUCING SUCH A POWDER AT HIGH TEMPERATURES AND USE THEREOF
20190152840 · 2019-05-23 ·

A color-stable, antimicrobial glass powder obtained by partial ion exchange at a temperature of 300 C. to 350 C. and an exchange time of 1 to 120 minutes, is formed of a mixture of porous glass particles having micropores and macropores made of borosilicate glass continuously foamed by extrusion having a Fe.sub.2O.sub.3 content <0.2 wt %, in which the obtained glass foam is subsequently comminuted by dry grinding to average particle sizes of 1.0 to 8.0 m. The mixture includes color stabilizers containing 0.1% to 0.2% of ammonium ions and antimicrobial metal ions from dissolved metal salts, wherein the metal ions may be silver and/or zinc and/or copper ions. A method for the production of a color-stable, antimicrobial glass powder and applications for using the color-stable, antimicrobial glass powder are also provided.

Foamed glass composite material

An arrestor bed for slowing an aircraft overrunning a runway, including an elongated excavation and a plurality of irregularly shaped foamed glass bodies at least partially filing the excavation. Each respective irregularly shaped foamed glass body has an aspect ratio between 1:1.6 to 1:1.7 and a diameter of about 1 inch. The irregularly shaped foamed glass bodies intersect to define stacking angles of about 35 degrees. Under compression, the irregularly shaped foamed glass bodies crush and break up before slip failure occurs such that the roadbed has a crushing failure mode.

METHOD AND PLANT FOR PRODUCING HOLLOW MICROSPHERES MADE OF GLASS
20190077693 · 2019-03-14 ·

A process and a plant produce hollow microspheres made of glass. According to the process an aqueous suspension is prepared from starting materials containing glass powder and water glass, feedstock particles having a diameter between 5 ?m and 300 ?m, in particular between 5 ?m and 100 ?m, being produced from the suspension. The feedstock particles are mixed with a pulverulent release agent made of aluminum hydroxide in an intensive mixer. The mixture of feedstock particles and release agent is subsequently introduced into a firing chamber of a furnace. The feedstock particles expand in the firing chamber, at a firing temperature which exceeds the softening temperature of the glass powder, to form the hollow microspheres.

Foamed glass composite material and a method using the same
12071259 · 2024-08-27 · ·

A support structure, including an excavation and a plurality of irregularly shaped foamed glass bodies at least partially filing the excavation. Each respective irregularly shaped foamed glass body has an aspect ratio of about 1:1.7 and a diameter of about 1 inch. The irregularly shaped foamed glass bodies intersect to define stacking angles of at least about 35 degrees. Under compression, the irregularly shaped foamed glass bodies crush and break up before slip failure occurs such that the roadbed has a crushing failure mode.

Method for using a foamed glass composite material

A method for establishing a runway safety area adjacent a runway, wherein the runway safety area is a cement matrix having a plurality of foamed glass aggregate bodies suspended therein, including mixing cement and foamed glass aggregate bodies to define a composite material, forming the composite material into a runway safety area defining a plurality of foamed glass aggregate bodies suspended in a cement matrix, taxiing an aircraft over the runway safety area and crushing at least a portion of the runway safety area with the aircraft to bleed off the aircraft's kinetic energy, wherein the runway safety area has a crushing failure mode.

METHOD FOR MANUFACTURING EXPANDABLE ARTIFICIAL MEDIA FOR WATER TREATMENT BY RECYCLING WASTE LCD GLASS AND WASTE BOTTLE GLASS GENERATED FROM WASTE ELECTRIC AND ELECTRONIC PRODUCTS
20180353886 · 2018-12-13 ·

Provided is a method for manufacturing an expandable artificial media for water treatment by recycling waste liquid crystal display (LCD) glass and waste bottle glass generated from waste electric and electronic products. Therefore, the objective of the present invention is to activate the efficiency of resource circulation and energy utilization, which are green technology, and to minimize the discharge of greenhouse gases and pollutants by artificially manufacturing media for water treatment, as a filtering technique for water pollution, wherein in the artificial media manufactured by a series of automation processes, waste LCD glass and waste bottle glass are recycled through foaming. That is, the present invention reproduces artificial media by mixing, with waste bottle glass, waste LCD glass generated during a process of manufacturing or processing glass for an LCD device, or waste LCD glass disposed of after using various electronic products including an LCD monitor, such that energy can be saved by lowering the foaming calcinations temperature of waste glass and waste recycling is attempted, thereby allowing the present invention to have an environmentally friendly property of preserving limited resources.