The invention relates to a method for producing rock wool and cast iron by melting a mixture of materials such as basalt, blast-furnace slag, coke and components necessary for melting, with an admixture containing alumina, said admixture making it possible to adjust the alumina content in order to obtain a rock wool having the following composition (as wt %): Al2O3: 18-22; SiO2: 40-50; CaO: 10-15; MgO: <10; FeO: <2; Na2O: <4; K2O: <2. The method includes the following operations: producing by melting a slag and a cast iron, separating the slag and the cast iron, and performing a fibring operation on the slag followed by a bonding operation in order to obtain the rock wool. According to the invention, at least one spent adsorbent and/or catalyst is used as an admixture, said catalyst containing alumina in Al2O3 form. Said adsorbent and/or catalyst preferably contains at least one metal, and said metal is retrieved in the cast iron.

The invention relates to a method for producing rock wool and cast iron by melting a mixture of materials such as basalt, blast-furnace slag, coke and components necessary for melting, with an admixture containing alumina, said admixture making it possible to adjust the alumina content in order to obtain a rock wool having the following composition (as wt %): Al2O3: 18-22; SiO2: 40-50; CaO: 10-15; MgO: <10; FeO: <2; Na2O: <4; K2O: <2. The method includes the following operations: producing by melting a slag and a cast iron, separating the slag and the cast iron, and performing a fibring operation on the slag followed by a bonding operation in order to obtain the rock wool. According to the invention, at least one spent adsorbent and/or catalyst is used as an admixture, said catalyst containing alumina in Al2O3 form. Said adsorbent and/or catalyst preferably contains at least one metal, and said metal is retrieved in the cast iron.

A formaldehyde-free and fluorine-free needling additive for the manufacture of needle felts of mineral wool, which contains an aqueous solution or an aqueous dispersion of at least one halogen-free cationic polymer on the basis of azacyclopropane (ethyleneimine). Needle felts of mineral wool that are produced using such needling additive virtually do not emit any aldehydes even in a use of up to 500° C., and are absolutely free of volatile fluorine-containing organic and inorganic compounds, in particular hydrogen fluoride. The needle felts are best suited for heat insulation in household appliances such as ovens, especially those including a high-temperature cleaning program.

A formaldehyde-free and fluorine-free needling additive for the manufacture of needle felts of mineral wool, which contains an aqueous solution or an aqueous dispersion of at least one halogen-free cationic polymer on the basis of azacyclopropane (ethyleneimine). Needle felts of mineral wool that are produced using such needling additive virtually do not emit any aldehydes even in a use of up to 500° C., and are absolutely free of volatile fluorine-containing organic and inorganic compounds, in particular hydrogen fluoride. The needle felts are best suited for heat insulation in household appliances such as ovens, especially those including a high-temperature cleaning program.

A high-modulus glass fiber composition based on basalt includes components with contents in mass percentage satisfying SiO.sub.2: 53.0%-60.0%; Al.sub.2O.sub.3: 24.5%-28.0 %; MgO: 8%-15.0%; Fe.sub.2O.sub.3: 1.5%-5.5%; TiO.sub.2: 2.0%-4.0%; 0<CaO≤5.0%; and 0<Na.sub.2O+K.sub.2O≤2.0%.

A high-modulus glass fiber composition based on basalt includes components with contents in mass percentage satisfying SiO.sub.2: 53.0%-60.0%; Al.sub.2O.sub.3: 24.5%-28.0 %; MgO: 8%-15.0%; Fe.sub.2O.sub.3: 1.5%-5.5%; TiO.sub.2: 2.0%-4.0%; 0<CaO≤5.0%; and 0<Na.sub.2O+K.sub.2O≤2.0%.

The present invention relates to inorganic fibres having a composition comprising: 65.7 to 70.8 wt % SiO.sub.2; 27.0 to 34.2 wt % CaO; 0.10 to 2.0 wt % MgO; and optional other components providing the balance up to 100 wt %,
wherein the sum of SiO.sub.2 and CaO is greater than or equal to 97.8 wt %; and the other components, when present, comprise no more than 0.80 wt % Al.sub.2O.sub.3; and wherein the amount of MgO and other components are configured to inhibit the formation of surface crystallite grains upon heat treatment at 1100° C. for 24 hours, wherein said surface crystallite grains comprise an average crystallite size in a range of from 0.0 to 0.90 μm.

A briquette for use as a mineral charge in a cupola furnace for the production of mineral wool fibres is produced by combining: a) recycled waste mineral wool selected from i) waste mineral wool comprising uncured sugar containing binder, ii) waste mineral wool comprising cured binder, iii) waste mineral wool without binder and iv) combination thereof, b) cement, and c) additional sugar(s) to form a mouldable mixture and moulding and curing the mouldable mixture to form the briquette.

A briquette for use as a mineral charge in a cupola furnace for the production of mineral wool fibres is produced by combining: a) recycled waste mineral wool selected from i) waste mineral wool comprising uncured sugar containing binder, ii) waste mineral wool comprising cured binder, iii) waste mineral wool without binder and iv) combination thereof, b) cement, and c) additional sugar(s) to form a mouldable mixture and moulding and curing the mouldable mixture to form the briquette.

A loosefill insulation installation has an insulation space, and insulation material in the insulation space. The loosefill insulation material is made from fiberglass fibers. A thermal resistance (R) per inch of installed loosefill insulation material is between 3.1 and 3.9 R per inch. The average density of the installed loosefill insulation material is between 0.6 and 1.0 pounds per cubic foot.