The invention comprises a composition comprising hyaloclastite having a volume-based mean particle size of less than or equal to 40 μm. The invention also comprises a cementitious material comprising a hydraulic cement and hyaloclastite, wherein the hyaloclastite has a volume-based mean particle size of less than or equal to approximately 40 μm. The invention further comprises a cementitious-based material comprising aggregate, a cementitious material comprising a hydraulic cement and hyaloclastite, wherein the hyaloclastite has a volume-based mean particle size of less than or equal to approximately 40 μm and water sufficient to hydrate the cementitious material. A method of using the composition of the present invention is also disclosed.

A method for producing a supplementary cementitious material (SCM) that includes providing a starting material containing dolomite and aluminium silicate, converting the starting material to the supplementary cementitious material by burning in the temperature range of >800 to 1100° C. or by burning in the temperature range of 725 to 950° C. in the presence of a mineralizer and cooling the supplementary cementitious material.

A method for producing a supplementary cementitious material (SCM) that includes providing a starting material containing dolomite and aluminium silicate, converting the starting material to the supplementary cementitious material by burning in the temperature range of >800 to 1100° C. or by burning in the temperature range of 725 to 950° C. in the presence of a mineralizer and cooling the supplementary cementitious material.

Synthetic pozzolans are produced using local materials to provide a cementitious material that is uniform in chemistry and properties independent of the location where the materials are obtained. Two methods of production are described. One is a high temperature process in which materials are processed in a semi-molten or molten state. The second process is a low temperature aqueous process.

A 3D printable clay-based mortar cementitious ink includes a blend of commercially available Type I/II Portland cement, and a fine and coarse silica sand. The ratio of Portland cement to fine sand or fine clay, may be approximately 1.02. The ratio of water-to-binder (Portland cement and SCM) may be approximately 0.55, and the ratio of water-to-powder (binder plus fine clay smaller than 75 microns) can be approximately 0.416. Included with the water and binder/powder mix is an admixture. According to one embodiment, the admixture can include a water reducing admixture, or plasticizer. The fine clay within the aggregate material is unprocessed, and the binder material is approximately 84 to 90 percent cement and 10 to 16 percent SCM. The unprocessed clay, or fine sand, does not undergo any heating, any chemical modification or sifting before being added to the aggregate material.

A 3D printable clay-based mortar cementitious ink includes a blend of commercially available Type I/II Portland cement, and a fine and coarse silica sand. The ratio of Portland cement to fine sand or fine clay, may be approximately 1.02. The ratio of water-to-binder (Portland cement and SCM) may be approximately 0.55, and the ratio of water-to-powder (binder plus fine clay smaller than 75 microns) can be approximately 0.416. Included with the water and binder/powder mix is an admixture. According to one embodiment, the admixture can include a water reducing admixture, or plasticizer. The fine clay within the aggregate material is unprocessed, and the binder material is approximately 84 to 90 percent cement and 10 to 16 percent SCM. The unprocessed clay, or fine sand, does not undergo any heating, any chemical modification or sifting before being added to the aggregate material.

Techniques of forming a foamed insulation material from gypsum waste are disclosed herein. One example technique includes mechanically comminuting the gypsum waste from an original size into particles of gypsum at a target size smaller than the original size and mixing the particles of the gypsum with a binder to form a mixture of particles and binder. The binder is configured to bind the particles of gypsum upon hydration. The example technique can further include performing air entrainment on the mixture until a foam is formed from the mixture having the particles of gypsum and binder. The foam has water that causes the binder to bind the particles of gypsum. The example technique can then include removing moisture from the mixture with the formed foam to form a foamed insulation material from the particles of gypsum.

Techniques of forming a foamed insulation material from gypsum waste are disclosed herein. One example technique includes mechanically comminuting the gypsum waste from an original size into particles of gypsum at a target size smaller than the original size and mixing the particles of the gypsum with a binder to form a mixture of particles and binder. The binder is configured to bind the particles of gypsum upon hydration. The example technique can further include performing air entrainment on the mixture until a foam is formed from the mixture having the particles of gypsum and binder. The foam has water that causes the binder to bind the particles of gypsum. The example technique can then include removing moisture from the mixture with the formed foam to form a foamed insulation material from the particles of gypsum.

The invention comprises a composition comprising hyaloclastite having a volume-based mean particle size of less than or equal to 40 μm. The invention also comprises a cementitious material comprising a hydraulic cement and hyaloclastite, wherein the hyaloclastite has a volume-based mean particle size of less than or equal to approximately 40 μm. The invention further comprises a cementitious-based material comprising aggregate, a cementitious material comprising a hydraulic cement and hyaloclastite, wherein the hyaloclastite has a volume-based mean particle size of less than or equal to approximately 40 um and water sufficient to hydrate the cementitious material. A method of using the composition of the present invention is also disclosed.

The invention comprises a composition comprising hyaloclastite having a volume-based mean particle size of less than or equal to 40 μm. The invention also comprises a cementitious material comprising a hydraulic cement and hyaloclastite, wherein the hyaloclastite has a volume-based mean particle size of less than or equal to approximately 40 μm. The invention further comprises a cementitious-based material comprising aggregate, a cementitious material comprising a hydraulic cement and hyaloclastite, wherein the hyaloclastite has a volume-based mean particle size of less than or equal to approximately 40 um and water sufficient to hydrate the cementitious material. A method of using the composition of the present invention is also disclosed.