A method of manufacturing an article of sport gear, the method comprising: providing a first component; making a second component by: (i) applying heat to expand polymeric microspheres each comprising a polymeric shell and a fluid encapsulated in the polymeric shell to produce a core of polymeric cellular material that comprises a first side and a second side opposite one another and a body of expanded polymeric microspheres; (ii) molding a covering onto the core of polymeric cellular material such that the covering covers at least part of the first side and at least part of the second side of the core of polymeric cellular material; and mounting the second component to the first component.

A helmet for protecting a head of a user, in which the helmet is adjustable to adjust how it fits on the user's head, including by adjusting dimensions of the helmet independently from one another (e.g., adjusting the helmet longitudinally and laterally in independent ways) and/or having a self-adjusting padded interface with the user's head to better fit on the user's head (e.g., depending on a shape and/or a size of the user's head).

Articles of sports equipment, such as striking implements (e.g., sticks) and wearable articles (e.g., skates, helmets) for playing hockey or other activities, in which at least one of the characteristics (e.g., stiffness) of the articles of sports equipment is adaptable and can be altered during use of the sports equipment, such as by comprising an alterable component coupled to a controller, by comprising an alterable component that is autonomously alterable, and/or by an alterable component that can be altered in response to a command of a remote device.

A protective helmet with first and second helmet sections each including an outer shell section and an inner layer section of protective material. The first and second helmet sections are displaceable relative to one another to adjust a size of the helmet. Two opposed side protective members are received inwardly of the outer shell sections on opposed sides of the helmet. Means for adjusting a position of the side protective members relative to the inner layer sections of protective material are provided. The means are configured such that, when the protective helmet is adjusted when on the head of the wearer, the protective members remain substantially stationary with respect to the head of the wearer when the inner layer sections are displaced with the first and second helmet sections.

A sport helmet for protecting a head of a wearer, such as a hockey, lacrosse or football player. The sport helmet includes an outer shell with an internal side and an external side and an inner pad mounted to the internal side of the outer shell for absorbing shocks when the sport helmet is impacted. The inner pad includes a core of polymeric cellular material with a body of expanded polymeric microspheres and a molded covering being molded onto the core of polymeric cellular material.

A helmet for protecting a wearer's head. The helmet includes an outer shell including a first shell member and a second shell member movable relative to one another in a longitudinal direction of the helmet to adjust a fit of the helmet on the wearer's head. The helmet includes an adjustment mechanism configured to control movement of the first shell member and the second shell member relative to one another. The adjustment mechanism includes an actuator movable between a first position in which the first shell member and the second shell member are allowed to move relative to one another and a second position in which the first shell member and the second shell member are precluded from moving relative to one another. The actuator is configured to lock the first shell member and the second shell member relative to one another without extending through a given one of the first shell member and the second shell member.

A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet comprising an outer shell and an inner padding disposed between the outer shell and the wearer's head when the helmet is worn. The inner padding comprising a plurality of shock absorbers and an interconnector interconnecting the shock absorbers, each shock absorber being deformable in response to a rotational impact on the helmet such that an outer part of the shock absorber moves relative to an inner part of the shock absorber in a direction tangential to an angular movement of the outer shell due to the rotational impact.

An adjustable hockey helmet includes a front shell that is longitudinally movable relative to a rear shell to adjust the length of the helmet. One or more substantially rigid straps or similar elements are attached to the front shell and extend to the interior of the rear shell. A cam mechanism or similar device is included on the rear shell for securing the straps directly or indirectly against the interior of the rear shell to prevent longitudinal movement of the front shell relative to the rear shell once the helmet is adjusted to a desired length. Alternatively, the one or more straps may be attached to the rear shell and the cam mechanism may be included on the front shell.

An adjustable jaw flap is provided that may be selectively attachable with the ear flap of a batter's helmet used in batted ball sports such as baseball or softball. The jaw flap may include each of an adaptor member and a flap member. The adaptor member may be attached to the batter's helmet at or near the helmet's ear flap. The flap member may be attached to the adaptor member at its lower end by a pin. An interior portion of the flap member preferably includes male attachment points that may be selectively attachable with female attachment points found at the upper portion of the adaptor member's exterior. When the flap member is rotated, more or fewer attachment points may be selectively engaged with one another, thus allowing a user to adjust the relative position of the jaw flap.

The adjustable safety helmet for motorsports is an item of personal protective equipment. The adjustable safety helmet for motorsports is configured for use in activities involving high velocities including riding motorcycles. More specifically, the adjustable safety helmet for motorsports is a motorcycle helmet. The adjustable safety helmet for motorsports comprises a protective structure, a plurality of rack and pinions, and a plurality of resistance springs. The protective structure further comprises an anterior structure and a posterior structure. The plurality of rack and pinions and the plurality of resistance springs are installed within the protective structure such that: 1) the anterior structure and the posterior structure separate when the protective structure is donned; and, 2) the anterior structure and the posterior structure join to create the protected environment of the adjustable safety helmet for motorsports.