C04B20/02

Cementitious reagents, methods of manufacturing and uses thereof

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

METHODS OF HOLISTICALLY DIFFUSING CARBON DIOXIDE WITHIN A CONCRETE MIXTURE

A method of diffusing CO.sub.2 within a concrete mixture that includes mixing a non-recycled aggregate material with a CO.sub.2 gas in a pretreatment chamber of a concrete preparation system to form a CO.sub.2 adsorbed aggregate material, transferring the CO.sub.2 adsorbed aggregate material from the pretreatment chamber into a cement mixing chamber of the concrete preparation system, and mixing the CO.sub.2 adsorbed aggregate material with cement and water to form the concrete mixture, where mixing the CO.sub.2 adsorbed aggregate material with cement and water releases CO.sub.2 from the CO.sub.2 adsorbed aggregate material and diffuses CO.sub.2 into the concrete mixture to form a carbonated concrete mixture.

METHODS OF HOLISTICALLY DIFFUSING CARBON DIOXIDE WITHIN A CONCRETE MIXTURE

A method of diffusing CO.sub.2 within a concrete mixture that includes mixing a non-recycled aggregate material with a CO.sub.2 gas in a pretreatment chamber of a concrete preparation system to form a CO.sub.2 adsorbed aggregate material, transferring the CO.sub.2 adsorbed aggregate material from the pretreatment chamber into a cement mixing chamber of the concrete preparation system, and mixing the CO.sub.2 adsorbed aggregate material with cement and water to form the concrete mixture, where mixing the CO.sub.2 adsorbed aggregate material with cement and water releases CO.sub.2 from the CO.sub.2 adsorbed aggregate material and diffuses CO.sub.2 into the concrete mixture to form a carbonated concrete mixture.

DEVICE AND METHOD FOR REINFORCING RECYCLED AGGREGATE BASED ON IN-SITU C-S-H PRODUCTION

A device and method for reinforcing recycled aggregate based on in-situ C—S—H production including a first, second, third chamber, and a blast drier. A spray structure arranged on the top of the third chamber; the first and second chamber connected to the spray structure through pumps. A hollowed container arranged at the bottom of the spray structure. A certain gap reserved between the bottom of the container and the bottom of the third chamber, the bottom of the third chamber is provided with at least one drain outlet; the blast drier connected to the bottom of the third chamber, and a cover is arranged on the top of the third chamber. The first chamber contains calcium hydroxide solution. The second chamber contains a mixed solution of TEOS, water and anhydrous ethanol. The container is arranged in the third chamber, and the container is used to contain to-be-treated recycled aggregate.

CEMENTITIOUS REAGENTS, METHODS OF MANUFACTURING AND USES THEREOF
20210253474 · 2021-08-19 ·

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods make use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Production of aggregates
11840481 · 2023-12-12 · ·

An improved process for the preparation of aggregates for use with mixtures of various carbonatable substances, in particular mixtures comprising pulverised fuel ash and/or steel slag. The mixtures also comprise a carbonatable binder. The process comprises the steps of a. blending a combination of two carbonatable wastes, b. mixing the blended carbonatable waste with a carbonatable binder, c. mixing the blended carbonatable waste and binder with water, and d. carbonating the damp blended carbonatable waste in the presence of carbon dioxide.

METHOD FOR TREATMENT OF SLAG

The invention relates to a process for the wet milling of slag, wherein more than 100 kWh of milling energy are introduced per metric ton of slag and the weight ratio of slag to water is 0.05-4:1 and from 0.005 to 2% by weight, based on the slag, of a milling auxiliary which comprises at least one compound selected from the group consisting of polycarboxylate ether, phosphated polycondensation product, lignosulfonate, melamine-formaldehyde sulfonate, naphthalene-formaldehyde sulfonate, monoglycols, diglycols, triglycols and polyglycols, polyalcohols, alkanolamine, amino acids, sugar, molasses and curing accelerators based on calcium silicate hydrate is added to the material being milled before or during the milling.

Cementitious reagents, methods of manufacturing and uses thereof
11104610 · 2021-08-31 · ·

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Mineral grinding

The present invention pertains to the discovery that short chain aliphatic fatty acids, such as potassium sorbate, can be used in liquid-additive grinding compositions in the amount of at least 10%, more preferably at least 20%, and most preferably at least 30%, to mill carbonate materials into smaller particle size. The carbonate material can optionally be combined with another inorganic material in the grinding operation, such as limestone, lime, dolomites, talc, titanium dioxide, alumina, and kaolin, ceramics, and cement clinker. The use of the particularly described grinding additive composition are food-grade or food-contact approved, and are believed by the present inventors to resist the humectant behavior of the resultant ground particles which could in herently otherwise decrease efficiency of the particulate grinding process.

Capsule design for the capture of reagents
10995254 · 2021-05-04 · ·

A method of using a gas control additive to provide gas migration control in a wellbore includes the steps of mixing the gas control additive with a cement to form a cement slurry, where the gas control additive includes a semi-permeable membrane and a scrubbing agent, such that the semi-permeable membrane forms a shell around a core such that the scrubbing agent is in the core, introducing the cement slurry to the wellbore, and reacting the scrubbing agent with an antagonistic gas to produce a helper byproduct, where the antagonistic gas migrates from a hydrocarbon-bearing formation into the wellbore and permeates through the semi-permeable membrane to the core of the gas control additive.