The present invention is related to the process of obtaining CaO—MgO binders and construction products, with reuse of subproducts and/or residues and carbon dioxide, by compression molding (6). The binders are produced by crushing and grinding. The process of manufacturing the products consists of mixing binders and subproducts and/or residues with residual non-potable water (5), and curing this mixture with carbon dioxide (7), under constant humidity, temperature and pressure conditions. The process of hardening is carried out by recirculating carbon dioxide in a closed circuit, followed by drying of the products (12). The subproducts and/or residues contain calcium and magnesium and may be slag from the steel manufacturing industry or sand and mud resulting from the pulp, paper and cardboard production industry. The construction products may include other residues and materials containing silica and aluminum.

The present application provides for water capsules, preparation methods of water capsules, a preparation method for lightweight concrete and a structure of lightweight concrete. Each of the water capsules comprises an alkali-sensitive shell and water inside; the water capsules are used to mix with a cementitious matrix, the water capsules can survive during concrete mixing and transportation processes but then gradually rupture in hardened concrete; the water released during the hardening of the concrete is beneficial for the hydration of the concrete. The water capsules and their preparation method, the preparation method for and structure of the lightweight concrete of the present application are of unique design and strong practicability.

The present application provides for water capsules, preparation methods of water capsules, a preparation method for lightweight concrete and a structure of lightweight concrete. Each of the water capsules comprises an alkali-sensitive shell and water inside; the water capsules are used to mix with a cementitious matrix, the water capsules can survive during concrete mixing and transportation processes but then gradually rupture in hardened concrete; the water released during the hardening of the concrete is beneficial for the hydration of the concrete. The water capsules and their preparation method, the preparation method for and structure of the lightweight concrete of the present application are of unique design and strong practicability.

A ready-mixed composition and a pre-mix composition for the production of a concrete material containing sequestered carbon dioxide, a CO.sub.2-containing water used in such compositions, dry-batch and wet-batch processes for sequestering carbon dioxide in concrete material, general method and process for sequestering carbon dioxide in hardening concrete, system and ready-mixed truck to perform such processes and methods for the production of a ready-to-cure carbonated concrete. Compositions comprise a concrete mixture and a CO.sub.2-containing water. The CO.sub.2-containing water comprising water and at least one of blended CO.sub.2 gas bubbles, dissolved H.sub.2CO.sub.3, carbonate ions (CO.sub.3.sup.2−), bicarbonate ions (HCO.sup.3−), nanosized alkaline earth metal carbonate and nanosized alkali metal carbonate particles. The concrete mixture comprises a cementitious material, aggregates and at least one CO.sub.2-sequestering chemical for accelerating a CO.sub.2 sequestration speed and maximizing the captured amount of the carbon dioxide.

A ready-mixed composition and a pre-mix composition for the production of a concrete material containing sequestered carbon dioxide, a CO.sub.2-containing water used in such compositions, dry-batch and wet-batch processes for sequestering carbon dioxide in concrete material, general method and process for sequestering carbon dioxide in hardening concrete, system and ready-mixed truck to perform such processes and methods for the production of a ready-to-cure carbonated concrete. Compositions comprise a concrete mixture and a CO.sub.2-containing water. The CO.sub.2-containing water comprising water and at least one of blended CO.sub.2 gas bubbles, dissolved H.sub.2CO.sub.3, carbonate ions (CO.sub.3.sup.2−), bicarbonate ions (HCO.sup.3−), nanosized alkaline earth metal carbonate and nanosized alkali metal carbonate particles. The concrete mixture comprises a cementitious material, aggregates and at least one CO.sub.2-sequestering chemical for accelerating a CO.sub.2 sequestration speed and maximizing the captured amount of the carbon dioxide.

A method of reducing lost circulation in a wellbore includes introducing an activation solution including an aqueous solution, Na.sub.2SiO.sub.3, NaOH, and one or both of CaCO.sub.3 or Mn.sub.3O.sub.4 into the wellbore. The method further includes introducing Saudi Arabian volcanic ash into the wellbore. The Saudi Arabian volcanic ash comprises SO.sub.3, CaO, SiO.sub.2, Al.sub.2O.sub.3, Fe.sub.2O.sub.3, MgO, and K.sub.2O. The method further includes allowing the Saudi Arabian volcanic ash to contact the activation solution in the wellbore, thereby forming a geopolymer barrier between the wellbore and a subsurface formation to reduce lost circulation in the wellbore.

A method of reducing lost circulation in a wellbore includes introducing an activation solution including an aqueous solution, Na.sub.2SiO.sub.3, NaOH, and one or both of CaCO.sub.3 or Mn.sub.3O.sub.4 into the wellbore. The method further includes introducing Saudi Arabian volcanic ash into the wellbore. The Saudi Arabian volcanic ash comprises SO.sub.3, CaO, SiO.sub.2, Al.sub.2O.sub.3, Fe.sub.2O.sub.3, MgO, and K.sub.2O. The method further includes allowing the Saudi Arabian volcanic ash to contact the activation solution in the wellbore, thereby forming a geopolymer barrier between the wellbore and a subsurface formation to reduce lost circulation in the wellbore.

Products, including treatment compositions, and methods for improving cement performance are provided. More specifically, products and methods for improving cement hydration, and thus cement performance, using vegetation are provided. The vegetation may be processed into a vegetative extract that may be used to create a treatment composition. The treatment composition may be used to enhance hydration of cement. The products and methods disclosed herein may be used to create a stronger, lower cost, and longer-lasting cementitious product.

Products, including treatment compositions, and methods for improving cement performance are provided. More specifically, products and methods for improving cement hydration, and thus cement performance, using vegetation are provided. The vegetation may be processed into a vegetative extract that may be used to create a treatment composition. The treatment composition may be used to enhance hydration of cement. The products and methods disclosed herein may be used to create a stronger, lower cost, and longer-lasting cementitious product.

A composition for a cementitious roofing tile, the composition includes a cement binder making up 10% to 20% of a total composition weight; a fine aggregate sand making up 20% to 25% of the total composition weight; an aggregate making up 12% to 20% of the total composition weight; a crushed glass making up 15% to 60% of the total composition weight; an alkali-silica reaction (ASR) suppressant; and a predetermined volume of water; the aggregate is selected from one of perlite, vermiculite, hemp, expanded clay, coco coir, shale and slate; and the fine aggregate sand has an average particle size from a minimum of 1 micron to a maximum size of 2 mm; and the crushed glass has an average particle size that ranges from 1 micron to a maximum of 5 mm.