The present invention is directed to a method of making such gypsum panel. For instance, the method comprises: providing a first facing material; providing a gypsum slurry including calcium sulfate hemihydrate, water, and a silicon containing compound onto the first facing material; providing a second facing material onto the gypsum slurry to form a continuous gypsum sheet; allowing the calcium sulfate hemihydrate to hydrate to form calcium sulfate dihydrate; cutting the continuous gypsum sheet to form a gypsum panel; supplying the gypsum panel to a heating or drying device; and providing a gaseous mixture from the heating or drying device to a regenerative thermal oxidizer.

Disclosed herein is a liquid salt activator comprising a salt, a suspending aid, and water, wherein the salt is present in the liquid salt activator in an amount of from about 5 wt. % to about 95 wt. %, based on the total weight of the liquid salt activator. Also disclosed herein is an activated extended life slurry (ELS) composition comprising a hydraulic cement, a supplementary cementitious material, the liquid salt activator, and an aqueous fluid. The activated ELS composition can be used in a method of servicing a wellbore penetrating a subterranean formation.

A non-conforming (or barely conforming) fly ash is converted into conforming (or better conforming) fly ash by: (1) obtaining an initial fly ash with at least one non-conforming (or barely conforming) characteristic selected from excess carbon content, low strength activity index, or low SAF as defined by ASTM C-618 and having a D10, D50 and D90; (2) classifying the initial fly ash using one or more air classifiers to produce at least two separate fly ash streams, including fine fly ash and coarse fly ash; (3) collecting the fine fly ash and the coarse fly ash, the fine fly ash having a D90 less than the D90 of the initial fly ash; (4) combining the fine fly ash with an aluminosilicate source to form a modified fly ash having a conforming carbon content, a conforming reactivity index, and a conforming SAF as defined by ASTM C-618.

It is disclosed the use of amorphous silica reagent produced from serpentine as pozzolane additive material, and more particularly a concrete mixture, such as high performance and ultra-high performance concrete, comprising a hydraulic binder; sand; aggregates, chemical admixture, mineral admixture as silica fume and an amorphous silica reagent (AmSR), wherein the AmSR is admixed for example with General Use Portland Cement and provides synergistic effect when combined with silica fume.

Disclosed herein are mineral-based composites that comprise gypsum, syngenite, brucite and a hydrated magnesium sulphate mineral, and which are adapted to degrade when buried. Also disclosed herein are mineral mixtures which can be used to produce the mineral-based composites, as well as products, such as plantable containers, formed from the mineral-based composites and which degrade when buried.

The present invention relates to method for producing construction aggregate, comprising the steps of: (i) preparing materials, which comprises (% by weight): fly ash (80 to 99.75%); alkaline activator (0.25 to 20%); water (6 to 30% of total weight of fly ash and alkaline activator); (ii) mixing the alkaline activator with all the aforementioned water amount to create alkaline activator solution, after which will be mixed with fly ash to create geopolymer mortar; (iii) molding the geopolymer mortar with the compressive force of 2 MPa and more with desired dimension, wherein the molding is carried out with hydraulic pressing, extrusion, rolling or tablet lamination. (iv) solidifying; and (v) optionally, crushing the construction aggregate obtained above to a predefined dimension. Besides, the present invention relates to the construction aggregate from fly ash obtained by the above mentioned method.

A cement composition for application to a ceramic substrate, such as a cement skin composition for application to a ceramic honeycomb body is provided. The cement composition includes a first source of inorganic particles having a mean particle diameter <50 nm, wherein the first source of inorganic particles is present at about <15% (by dry weight), a second source of inorganic particles having a mean particle diameter of from about 50 nm to about 700 nm, wherein the second source of inorganic particles is present at from about 5% to about 15% (by dry weight), and a water-soluble organic binder. An inorganic fibrous material can be present at about <15% (based on dry weight). The amount of at least one of the first source of inorganic particles or the inorganic fibrous material is greater than 0% (by dry weight).

The present invention relates to a geopolymer produced from a synthetic aluminosilicate. The synthetic aluminosilicate was produced by sol gel technology, heat treated and, later, activated using sodium silicate and sodium hydroxide in solution, having as a final product a synthetic geopolymer. The final product was submitted to CO.sub.2 adsorption analysis using thermogravimetry for adsorbed quantification. In addition to the pure geopolymer, it is also possible to produce the synthetic geopolymer with the addition of surfactant, or in the composite form with the addition of zeolite, or heat treated to form a zeolite or functionalized with amine, for example, to increase the adsorption capacity.

Provided herein are compositions, methods, and systems related to cement blend composition comprising reactive vaterite cement and supplementary cementitious material (SCM) comprising aluminosilicate material.

A sulfate-resistant cement composition may contain calcium magnesium aluminum oxide silicate, brownmillerite, dolomite, periclase, and calcium aluminum oxide. The composition may contain the calcium aluminum oxide in an amount in the range of 0.01 to 2.0 wt. %. The composition may contain the brownmillerite in an amount of the range of 20 to 30 wt. %.