Patent classifications
C04B37/003
Refractory article and method of forming
A refractory article can include a socket including a cavity that is configured to receive a post, a particulate material, and a binder. The binder is configured to bond the post to the socket. The refractory article can include a sleeve coupled to the socket and configured to bond the post to the socket. In an embodiment, the sleeve can bond to the binder. In another embodiment, a collar can be placed between the sleeve and the binder. The collar can be configured to bond the post to the socket. A method of forming a refractory article can include disposing a particulate material within a cavity of a socket and placing a binder material overlying the particulate material.
SOLID STATE BATTERY FABRICATION
Embodiments of the invention generally relate to solid state battery structures, such as Li-ion batteries, methods of fabrication and tools for fabricating the batteries. One or more electrodes and the separator may each be cast using a green tape approach wherein a mixture of active material, conductive additive, polymer binder and/or solid electrolyte are molded or extruded in a roll to roll or segmented sheet/disk process to make green tape, green disks or green sheets. A method of fabricating a solid state battery may include: preparing and/or providing a green sheet of positive electrode material; preparing and/or providing a green sheet of separator material; laminating together the green sheet of positive electrode material and the green sheet of separator material to form a laminated green stack; and sintering the laminated green stack to form a sintered stack comprising a positive electrode and a separator.
Method for joining dissimilar engine components
A method for joining engine components includes positioning a first plurality of thermal protection structures across a thermal protection space between a first thermal protection surface and a second thermal protection surface. The first and second engine components are locally joined by forming a first plurality of transient liquid phase (TLP) or partial transient liquid phase (PTLP) bonds along corresponding ones of the first plurality of thermal protection structures between the first thermal protection surface and the second thermal protection surface. The second thermal protection surface is formed from a second surface material different from a first surface material of the first thermal protection surface.
ELECTROCHEMICAL CELL AND ELECTROCHEMICAL STACK
An electrochemical cell including a solid electrolyte layer containing ZrO.sub.2 containing a first rare earth element; a cathode disposed on one side of the solid electrolyte layer; and an anode disposed on the other side of the solid electrolyte layer. The anode contains CeO.sub.2 containing a second rare earth element and Ni or an Ni-containing alloy. The electrochemical cell further includes an intermediate layer disposed between the solid electrolyte layer and the anode. The intermediate layer contains a solid solution containing Zr, Ce, the first rare earth element, and the second rare earth element. Also disclosed is an electrochemical stack including a plurality of the electrochemical cells, where the electrochemical stack is a solid oxide fuel cell stack or a solid oxide electrolysis cell stack.
CERAMIC COMPOSITION AND METHOD OF MAKING THE COMPOSITION
A method of making a ceramic composite comprises forming a wet ceramic composition comprising a plurality of discrete ceramic components and a fluxing agent dissolved in a solvent. At least a portion of the solvent is removed from the wet ceramic composition to form a dried ceramic composition comprising the plurality of discrete ceramic components coated with the fluxing agent. The dried ceramic composition is sintered to form the ceramic composite, the sintering being carried out at a sinter temperature sufficient to fuse the discrete ceramic components at bridging sites formed where two or more of the discrete ceramic components coated with fluxing agent are in physical contact.
Apparatus and method of manufacturing ceramic honeycomb body
An apparatus and method of manufacturing a porous ceramic segmented honeycomb body (340,340) comprising axial channels (216) extending from a first end face (220) to a second end face (224). A plurality of porous ceramic honeycomb segments (204) is moved axially past respective apertures (110) of an adhesive applying device (100). Adhesive (118) is applied through openings (126) in the adhesive applying device (100) onto peripheral axial surfaces of each porous ceramic honeycomb segment (204). The plurality of porous ceramic honeycomb segments (204) enters a wide opening (318) of a tapered chamber (314) and exits a narrow opening (322) of the tapered chamber (314); a tapered wall (326) from the wide opening (318) to the narrow opening (322) presses the plurality of porous ceramic honeycomb segments (204) together forming the porous ceramic segmented honeycomb body (340,340). The adhesive (118) on the peripheral axial surfaces between respective porous ceramic honeycomb segments (204) is distributed by the pressing.
Electrostatic chuck for clamping in high temperature semiconductor processing and method of making same
An electrostatic chuck with a top surface adapted for Johnsen-Rahbek clamping in the temperature range of 500 C. to 750 C. The top surface may be sapphire. The top surface is attached to the lower portion of the electrostatic chuck using a braze layer able to withstand corrosive processing chemistries. A method of manufacturing an electrostatic chuck with a top surface adapted for Johnsen-Rahbek clamping in the temperature range of 500 C. to 750 C.
HIGH TEMPERATURE SEALANT AND METHODS THEREOF
A method of making a stoichiometric monazite (LaPO.sub.4) composition or a mixture of LaPO.sub.4 and LaP.sub.3O.sub.9 composition, as defined herein. Also disclosed is a method of joining or sealing materials with the compositions, as defined herein.
Methods for joining ceramic components to form unitary ceramic components
Methods for forming a unitary ceramic component are provided. The method may include: positioning a braze reactant layer in a contact area between a first densified ceramic component and a second densified ceramic component; positioning a pack material around at least a portion of the first densified ceramic component or the second densified ceramic component; positioning at least one infiltrate source in fluid communication with the braze reactant layer; and thereafter, heating the at least one infiltrate source, the pack material, the first densified ceramic component, and the second densified ceramic component to a braze temperature that is at or above a melting point of at least one phase of the infiltrate composition such that at least one phase of infiltrate composition melts and flows into the braze reactant layer and reacts with a ceramic precursor compound therein to form a ceramic material.
MULTILAYER SINTERED CERAMIC BODY
Disclosed herein is a multilayer sintered ceramic body comprising at least one first layer comprising poly crystalline YAG, wherein the at least one first layer comprising poly crystalline YAG comprises pores wherein the pores have a maximum size of from 0.1 to 5 ?m, at least one second layer comprising alumina and zirconia wherein the zirconia comprises at least one of stabilized and partially stabilized zirconia, and at least one third layer comprising at least one of YAG, alumina, and zirconia, wherein an absolute value of the difference in coefficient of thermal expansion (CTE) between the at least one first, second and third layers is from 0 to 0.75?10-6/? C. as measured in accordance with ASTM E228-17, wherein the at least one first, second and third layers form a unitary, multilayer sintered ceramic body. Methods of making are also disclosed.