Process for manufacturing a high pore volume titanium dioxide ceramic material using a fluoride source. Addition of fluoride in varying amounts modulates the properties of the ceramic material by increasing the pore volume while maintaining a relatively high crush strength. Resulting porous ceramic material include a plurality of sintered ceramic titanium dioxide particles having at least 10% (w/w) rutile phase and exhibiting a pore volume (PV) between 0.20 and 0.60 mL/g and a crush strength (CS) of no less than 3 lbf (13.35 N). The porous ceramic materials described herein can be used as catalyst carriers. The ceramic material can be used as carrier for various catalysts, for example Fisher-Tropsch catalysts.

Additively manufactured ceramic filters are disclosed. A plurality of pores, each having a uniform geometry, are arranged between an inlet surface and an outlet surface of a single unit of ceramic such that the plurality of pores change in size uniformly from the inlet surface to the outlet surface. The pores are respectively interconnected, and the size, shape, orientation, and/or interconnection of the pores are chosen to provide hydrodynamic features that provide effective filtration for a given liquid and contamination. The pores are additively manufactured with optimized precision.

A porous ceramic particle (16) has a pair of main surfaces (161, 162) in parallel with each other. An average porosity in a range (633) extending from one main surface (161) toward the other main surface (162) and having a thickness which is one fourth of a particle thickness that is a distance between the main surfaces is higher than that in a range (632) which is positioned in the center between the pair of main surfaces and has a thickness which is half of the particle thickness. The upper main surface (161) is a surface to be placed on an object. By limiting an area having a high porosity to the vicinity of the one main surface (161), it is possible to cause the porous ceramic particle (16) to have low thermal conductivity and low heat capacity and suppress a decrease in the mechanical strength.

The invention provides a composite ceramic filter material for high temperature flue gas dust removal, wherein the filter material is prepared by the following method: provide corn stalk raw material and silicon powder, crush the corn stalk raw material and pyrolyze the crushed corn stalk raw material to obtain carbonized corn stalks; spread silicon powders on the corn stalk raw material to obtain mixed powder; perform first high-temperature heat treatment on the mixed powder to obtain silicon carbide powder; add silicon carbide powder into ethanol; add PVB to the ethanol suspension of silicon carbide to obtain a dispersion solution of silicon carbide; perform surface treatment on the aluminum alloy base material; porous silicon carbide film is formed on the surface of the surface treated aluminum alloy by air spraying technology; perform pre-sintering on the porous silicon carbide film; perform sintering on the pre-sintered porous silicon carbide film.

Provided herein are methods for making a freeze-cast material having a internal structure, the methods comprising steps of: determining the internal structure of the material, the internal structure having a plurality of pores, wherein: each of the plurality of pores has directionality; and the step of determining comprises: selecting a temperature gradient and a freezing front velocity to obtain the determined internal structure based on the selected temperature gradient and the selected freezing front velocity; directionally freezing a liquid formulation to form a frozen solid, the step of directionally freezing comprising: controlling the temperature gradient and the freezing front velocity to match the selected temperature gradient and the selected freezing front velocity during directionally freezing; wherein the liquid formulation comprises at least one solvent and at least one dispersed species; and subliming the at least one solvent out of the frozen solid to form the material.

A water-repellent member includes a matrix part including an inorganic substance including at least one of a metal oxide or a metal hydroxide, and a water-repellent resin present in a dispersed state inside the matrix part. The water-repellent member has a porosity of 20% or less in a section of the matrix part. A building member and a wet room member each include the water-repellent member.

A water-repellent member includes a matrix part including an inorganic substance including at least one of a metal oxide or a metal hydroxide, and a water-repellent resin present in a dispersed state inside the matrix part. The water-repellent member has a porosity of 20% or less in a section of the matrix part. A building member and a wet room member each include the water-repellent member.

Articles comprising carbon composites are disclosed. The carbon composites contain carbon microstructures having interstitial spaces among the carbon microstructures; and a binder disposed in at least some of the interstitial spaces; wherein the carbon microstructures comprise unfilled voids within the carbon microstructures. Alternatively, the carbon composites contain: at least two carbon microstructures; and a binding phase disposed between the at least two carbon microstructures; wherein the binding phase comprises a binder comprising one or more of the following: SiO.sub.2; Si; B; B.sub.2O.sub.3; a metal; or an alloy of the metal; and wherein the metal is at least one of aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.

Articles comprising carbon composites are disclosed. The carbon composites contain carbon microstructures having interstitial spaces among the carbon microstructures; and a binder disposed in at least some of the interstitial spaces; wherein the carbon microstructures comprise unfilled voids within the carbon microstructures. Alternatively, the carbon composites contain: at least two carbon microstructures; and a binding phase disposed between the at least two carbon microstructures; wherein the binding phase comprises a binder comprising one or more of the following: SiO.sub.2; Si; B; B.sub.2O.sub.3; a metal; or an alloy of the metal; and wherein the metal is at least one of aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.

An alumina porous body made up by binding aggregate alumina particles to each other, the aggregate alumina particles being bound to each other by a compound comprising yttrium silicate synthesized from mullite and Y.sub.2O.sub.3; and a two-layer structure ceramic porous body with an inorganic porous film formed on the alumina porous body.