A method for making a porous, chemically bonded ceramic shaped article comprises i) providing a precursor powder mixture comprising polymer particles and a ceramic self-setting cementitious powder; ii) preparing a shaped article from a paste comprising the precursor powder mixture and an aqueous liquid; and iii) immersing the shaped article in an immersing liquid in which the polymer particles are soluble, for a period of time of from about 10 minutes to about two weeks to dissolve the polymer particles in the immersing liquid, thereby creating pores in the shaped article. A porous, chemically bonded ceramic shaped article having interconnected pores, a total porosity of at least about 50%, and a macroporosity of at least about 30% can be formed by such methods.

A method for making a porous, chemically bonded ceramic shaped article comprises i) providing a precursor powder mixture comprising polymer particles and a ceramic self-setting cementitious powder; ii) preparing a shaped article from a paste comprising the precursor powder mixture and an aqueous liquid; and iii) immersing the shaped article in an immersing liquid in which the polymer particles are soluble, for a period of time of from about 10 minutes to about two weeks to dissolve the polymer particles in the immersing liquid, thereby creating pores in the shaped article. A porous, chemically bonded ceramic shaped article having interconnected pores, a total porosity of at least about 50%, and a macroporosity of at least about 30% can be formed by such methods.

A method for making a porous, chemically bonded ceramic shaped article comprises i) providing a precursor powder mixture comprising polymer particles and a ceramic self-setting cementitious powder; ii) preparing a shaped article from a paste comprising the precursor powder mixture and an aqueous liquid; and iii) immersing the shaped article in an immersing liquid in which the polymer particles are soluble, for a period of time of from about 10 minutes to about two weeks to dissolve the polymer particles in the immersing liquid, thereby creating pores in the shaped article. A porous, chemically bonded ceramic shaped article having interconnected pores, a total porosity of at least about 50%, and a macroporosity of at least about 30% can be formed by such methods.

The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.

A method of excluding particles entrained in formation fluids includes introducing a tubular into a wellbore, forming a sand control device formed from a curable inorganic cementitious mixture infused with an engineered degradable material about the tubular, introducing an external stimulus onto the sand control device causing the degradable material to dissolve, and flowing formation fluids through the sand control device into the tubular.

A method of excluding particles entrained in formation fluids includes introducing a tubular into a wellbore, forming a sand control device formed from a curable inorganic cementitious mixture infused with an engineered degradable material about the tubular, introducing an external stimulus onto the sand control device causing the degradable material to dissolve, and flowing formation fluids through the sand control device into the tubular.

A method of forming a sand control device comprising: infusing a curable inorganic mixture with a degradable material configured to disintegrate upon exposure to an external stimuli; forming the curable inorganic mixture infused with the degradable material about a tubular; and curing the curable inorganic mixture infused with the degradable material.

A method of forming a sand control device comprising: infusing a curable inorganic mixture with a degradable material configured to disintegrate upon exposure to an external stimuli; forming the curable inorganic mixture infused with the degradable material about a tubular; and curing the curable inorganic mixture infused with the degradable material.

A thermal formation sintering compound containing a binder, a sinterable powder material and a pore formation material, for formation into a predetermined shape in a thermal formation step, removal of the binder in a degreasing step, and sintering of the powder material in a sintering step is provided. The binder contains a low-temperature draining component which melts in the thermal formation step, begins draining at a temperature lower than a draining temperature of the pore formation material, and drains at a temperature lower than a temperature at which the pore formation material drains; and a high-temperature draining component which melts in the thermal formation step, begins draining after the pore formation material begins draining, and drains at a temperature higher than does the pore formation material.